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me your dad
Jul 25, 2006

I have a 2002 Forester. This morning, I accelerated strongly from a stand-still, and heard a knocking noise coming from the engine. It only lasted for a second but knocked several times. There are no engine lights on and the temperature is fine. The car is not leaking any fluids onto the ground. Our oil was changed about 2,000 miles ago.

We had it at a shop last month for a CV boot issue, and the dude there told us our head gaskets were leaking. I spoke with another shop, and they said we would definitely see oil leaking and high engine temperatures if this was the case.

The first shop also quoted us $3000 for this work, which we simply could not do.

Now that I hear this knocking I'm starting to get really worried.

Can someone please tell me what range of problems I could be looking at? I plan on taking it to a third shop this weekend, but I don't plan on telling this shop what the other mechanic told me, in case that influences his evaluation.

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Sockington
Jul 26, 2003
Hopefully it's not the rod bearings - that's quite the expensive overhaul.

JayKay
Sep 11, 2001

And you thought they were cute and cuddly.

Around what RPM did you hear the noise and was it lock step with the engine?

Edit: Doesn't leaky head gasket = oil contamination = poor oil performance = starvation = bye bye rods :(

me your dad
Jul 25, 2006

Thanks for the guidance - it's really appreciated.

This is making me queasy thinking about the money involved. If it's over $2000 we will likely consider trading it in for a new used car. The Forester has about 99k miles on it and we put about 30k of those miles on it.

JayKay posted:

Around what RPM did you hear the noise and was it lock step with the engine?

I wasn't paying attention to the RPM. I wouldn't even want to guess, as I could be way off. I had the pedal pushed down about two-thirds of the way and the noise occurred after I traveled about a car length. It stopped as soon as I let off the gas and didn't happen again. Of course, after the first time I was very aware of how strongly I accelerated.

I'm not sure what you mean by "lock step with the engine".

bull3964
Nov 18, 2000

DO YOU HEAR THAT? THAT'S THE SOUND OF ME PATTING MYSELF ON THE BACK.


How warm was the engine?

There's a known issue with the timing belt tensioner knocking after cold startups when it's starting to go bad. At 99k miles, you are only 5k away from the change.

I believe that year only suffered from external head gasket leaks, not internal like the earlier models. So, it's annoying, but less catastrophic.

It's easy to tell if your oil is contaminated by coolant as it will have a milkshake color and consistency.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
We're also having locally what appears to be a chronic string of failures of the A/C pulley and belts now that the spring is returning.

Do you have the air conditioner on when the problem is exposed?

If you do a used oil analysis after your oil change (sending your old oil away to a place like Blackstone Labs) you might be able to determine if your head gasket has indeed failed and your engine's bottom end is at risk.

nm
Jan 28, 2008

"I saw Minos the Space Judge holding a golden sceptre and passing sentence upon the Martians. There he presided, and around him the noble Space Prosecutors sought the firm justice of space law."

jamal posted:

nm's wagon showed up today so I'll have some pictures for the horrible mechanical failures thread soon.

Woo, broken gears and motor pics
clearly I need to learn how to drive (serious)

Sockington
Jul 26, 2003

bull3964 posted:

I believe that year only suffered from external head gasket leaks, not internal like the earlier models. So, it's annoying, but less catastrophic.


Mine was an "external leak" only year too. :colbert:

You can see the reflection of my rod bearing bits

Kia Soul Enthusias
May 9, 2004

zoom-zoom
Toilet Rascal
Perhaps it would be better to say, in general?

me your dad
Jul 25, 2006

bull3964 posted:

How warm was the engine?

There's a known issue with the timing belt tensioner knocking after cold startups when it's starting to go bad. At 99k miles, you are only 5k away from the change.

I believe that year only suffered from external head gasket leaks, not internal like the earlier models. So, it's annoying, but less catastrophic.

It's easy to tell if your oil is contaminated by coolant as it will have a milkshake color and consistency.

I had been driving for about 15 minutes when it occurred so the engine was warmed up.

I checked the oil but it looked fine - not noticeably light colored or thick.


Seat Safety Switch posted:

Do you have the air conditioner on when the problem is exposed?

If you do a used oil analysis after your oil change (sending your old oil away to a place like Blackstone Labs) you might be able to determine if your head gasket has indeed failed and your engine's bottom end is at risk. [/url]

No - the AC wasn't on when the noise occurred.

I'm afraid the timing won't work out for the oil inspection. I'll be dropping it off Saturday for another mechanic's opinion. I'll try to remember to update here once I hear back from him.

slidebite
Nov 6, 2005

Good egg
:colbert:

Can I join the family? :ohdear:

Just order accepted from the factory the last of the 2011 Legacys. No vin yet, but Azurite blue pearl. Production in the next week or so. Delivery probably early June.

Seems that the Japan parts shortage is reeking havoc with the Indiana Legacy/Outback factory. Production is down with 2012s likely not shipping until the Fall.

dphi
Jul 9, 2001

slidebite posted:

Can I join the family? :ohdear:

Only if that Legacy is a GT :cool:

Kia Soul Enthusias
May 9, 2004

zoom-zoom
Toilet Rascal
Yeah. All the Japanese are having a hard time, and even Ford and GM source Japanese parts.

Congratulations though :)

JayKay
Sep 11, 2001

And you thought they were cute and cuddly.

2 part question

I shouldn't have any fitment issues with putting stock WRX 17x7.5 Subaru wheels on my 9-2x, right?

Also, will I be able to reuse my stock centercaps from my 17x7 9-2x's wheels on the stock Subarus?

nm
Jan 28, 2008

"I saw Minos the Space Judge holding a golden sceptre and passing sentence upon the Martians. There he presided, and around him the noble Space Prosecutors sought the firm justice of space law."
To the first, no, they should fit.
Note that subaru wagons have notoriously narrow rear wheel wells, don't expect to fit more than a 225 tire.
I don't know about the second.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Which WRX are you taking the wheels off of? I'm pretty sure mine are only 7" wide.

As previously stated you'll probably need to roll the fenders for 235+. I'm hoping I can get away with moving up to a 225 with my Konis.

JayKay
Sep 11, 2001

And you thought they were cute and cuddly.

Bah I might just go ahead and order the same model replacements for my current bent and curbed 9-2x wheels. They're only about $75 more

Expected life for wheel bearings and struts are 100k and 75k respectively, right? Any idea on how much replacement for both might run me? Would probably be getting GR-2's which are $399 $480 locally.

Edit: it looks like new struts and all 4 bearings will be $800 in parts. Guessing labor might be around $500?

JayKay fucked around with this message at 05:56 on Apr 24, 2011

nm
Jan 28, 2008

"I saw Minos the Space Judge holding a golden sceptre and passing sentence upon the Martians. There he presided, and around him the noble Space Prosecutors sought the firm justice of space law."

nm posted:

Woo, broken gears and motor pics
clearly I need to learn how to drive (serious)
So my car rental is a Toyota Yaris.
That would be bad enough, but I looked at the tires -- RE92s.
My two thoughts:
1. They still make those?
2. Toyota's cheapest car and Subaru's turbo cars (excepting STIs), came with the same tires (I think Subaru no longer uses them on WRXs and LGTs)

(Fix my car quickly, the yaris sucks.)

Slow is Fast
Dec 25, 2006

gently caress spending time with crazy family on Easter, I escaped to the garage and finished my light upgrade.

1:2 - And the earth was without form, and void; and darkness was upon the face of the deep.


1:3 - And God said, Let there be light: and there was light.


1:4 - And God saw the light, and it was good: and God divided the light from the darkness.

These things are going to be a PITA to aim due to how I set the bar up. might use a grinder to notch the bar for easier light adjustment.

I had two brackets for two lights, with the plans to throw down a crossbar to add more lights. I was going to wait and get some good pencil beams, but a buddy was selling a second set of 500's for el cheap, so I said why not. When I do get pencil beams, I plan to make a better crossbar and reinforce the main brackets.

The sweet thing about this bar setup, two nut/bolts to pull the bar off the brackets and the wiring is connected using a trailer wiring connector, so the bar comes off super easy.

nm
Jan 28, 2008

"I saw Minos the Space Judge holding a golden sceptre and passing sentence upon the Martians. There he presided, and around him the noble Space Prosecutors sought the firm justice of space law."
God knows I have no need for rally lights.
But poo poo I want some.

Slow is Fast
Dec 25, 2006

nm posted:

God knows I have no need for rally lights.
But poo poo I want some.

I live literally out in bumble gently caress, have poor vision at night, and often times am coming/going from civilization at odd hours.

Last fall a deer creamed my dad's mustang:


Lights are cheap insurance out here.

My first set of 500's have already paid for themselves lighting up deer eyes a few times down the road at night. That and my stock lights suck, are hazed over, and even when polished are lovely.

nm
Jan 28, 2008

"I saw Minos the Space Judge holding a golden sceptre and passing sentence upon the Martians. There he presided, and around him the noble Space Prosecutors sought the firm justice of space law."
My lights suck -- has subaru ever made good halogens?
I drive rural roads a lot (CA-1), but almost never at night.
I still want some.

Slow is Fast
Dec 25, 2006

nm posted:

My lights suck -- has subaru ever made good halogens?
I drive rural roads a lot (CA-1), but almost never at night.
I still want some.

What year car? If its a bugeye, 15 dollars in flat stock steel + 65 dollar hella 500's = good enough for most. Other front end styles are possible to fab brackets for, but not as stupid easy as bugeyes are. That's what I started out with, but the thirst for more lighting never ends.

nm
Jan 28, 2008

"I saw Minos the Space Judge holding a golden sceptre and passing sentence upon the Martians. There he presided, and around him the noble Space Prosecutors sought the firm justice of space law."

Slow is Fast posted:

What year car? If its a bugeye, 15 dollars in flat stock steel + 65 dollar hella 500's = good enough for most. Other front end styles are possible to fab brackets for, but not as stupid easy as bugeyes are. That's what I started out with, but the thirst for more lighting never ends.
Its a 2005 legacy GT, I suspect that is a touch less easy.
I also think it would look less awesome than on an impreza

Slow is Fast
Dec 25, 2006

nm posted:

Its a 2005 legacy GT, I suspect that is a touch less easy.
I also think it would look less awesome than on an impreza

Oh, that's why it's in the shop. (I blew the motor in a shortly owned 05 wagon).

You know you want to:

http://legacygt.com/forums/showthread.php/auxiliary-lighting-setups-150451.html

http://legacygt.com/forums/showthread.php/pics-diyand-painted-grills-86186p7.html?highlight=DIY+grills

https://picasaweb.google.com/outahere2/Grille1#5152261225877345314

I was going to do the FF50's like the last link on my GT wagon, but instead of deleting the winglets, I was just going to clearance them for the lights.

I ended up blowing the motor and returning the car to the dealer on a trailer in under 30 days though. So I didn't really into modding a GT :(

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
So I tried removing the control arm bushings from my GC STI control arms so that I could pop in some GD Whiteline bushings and have them fit up (apparently, the GC STI bushings are ~5mm shorter than the GD ones).

I was afraid to push the hydraulic press too much out of fear of bending the arms, so gave up at ~5 tons of force and decided to burn out the bushings with a propane torch. This probably took five years off my life but was loving cool as hell.

I forced the first concentric split-ring out because it was split on both sides and just needed a flathead screwdriver and mallet to get it out.

The only problem now is that the steel bushing ring is still inside the control arms. I started to hacksaw into it in hope that I could just collapse it, but I got pretty far through it without any measurable effect, and I'm not sure that I'm not hitting the inside of the control arm now. I really don't want to damage these things.

Any tips for how to get the ring out? I might just drop it off at a machine shop and tell them to do whatever as long as they do it away from me being able to see it.

edit: Pictures




I was told (after asking everyone I know personally) that there is some kind of galvanic interaction between aluminum and steel which causes aluminum to be weakened after being together for a long time; apparently it happened in porsche 944 heads where the steel head bolts would strip out their aluminum threads super easily. Did I just gently caress up some pricey control arms?

Diagram:

Seat Safety Switch fucked around with this message at 05:20 on Apr 25, 2011

jamal
Apr 15, 2003

I'll set the building on fire
fear of bending the arms? how do you have it on the press? with the right press tools you can put a lot of force into that and not worry about it. I have one that is perfect for that bushing, even on the steel arms that also works great for the rear lateral link bushings.

Also nm's teardown starts today:

Only registered members can see post attachments!

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

jamal posted:

fear of bending the arms? how do you have it on the press? with the right press tools you can put a lot of force into that and not worry about it. I have one that is perfect for that bushing, even on the steel arms that also works great for the rear lateral link bushings.
I didn't have access to proper tools (just a 10-year-old equivalent of a Harbour Freight hydraulic press with no dies - using an old impact socket to push down on the bushing).

I was just leaning it up against the brace of the press by the arm that contains that cylinder, like this:


It's the smallest part of the control arm so I didn't want to snap or bend it. I'm not averse to "just going for it" but the rubbing against the brace was starting to brighten the metal (probably just polishing off the old dirt) so I was afraid I was about to cause damage.

I'll probably just head to a shop and get them to do it right. I didn't expect it to take so much force to dislodge the bushing/race in the first place. In retrospect pretty much everything I did was incredibly dumb.

edit: After looking at pictures of actual presses, I have determined that this crappy second hand press was actually missing pressing blocks that it was supposed to come with. That's probably why this didn't go so well despite having "a press."

Seat Safety Switch fucked around with this message at 00:11 on Apr 26, 2011

jamal
Apr 15, 2003

I'll set the building on fire
yeah, definitely don't do that. a big vice and two sockets/sections of pipe might be a better option if your press isn't big enough or well equipped. I have to use a bunch of stuff to raise the arm and then the arm sticks through the two rails.

jamal
Apr 15, 2003

I'll set the building on fire
also, progress:

Only registered members can see post attachments!

nm
Jan 28, 2008

"I saw Minos the Space Judge holding a golden sceptre and passing sentence upon the Martians. There he presided, and around him the noble Space Prosecutors sought the firm justice of space law."
That engine bay is loving filthy. What kind of animal keeps their car like that?

me your dad
Jul 25, 2006

As an update to my Forester knocking noise - dude at the shop I took it to thinks it's a bad front-left axle. I just had that axle replaced in March so it's still warrantied. I'm taking it back to the shop which did the work, in hopes that they agree with the other shop.

jamal
Apr 15, 2003

I'll set the building on fire

nm posted:

That engine bay is loving filthy. What kind of animal keeps their car like that?

so here's your problem:



make that two:



Here's everything apart:



bearings were in good shape, pistons have some nasty deposits on them likely from all the oil being consumed.

transmission is next.

jamal fucked around with this message at 19:41 on Apr 26, 2011

nm
Jan 28, 2008

"I saw Minos the Space Judge holding a golden sceptre and passing sentence upon the Martians. There he presided, and around him the noble Space Prosecutors sought the firm justice of space law."
Piston ring land go boom.

(Get a compression test when you buy your cars)

nm fucked around with this message at 19:54 on Apr 26, 2011

jamal
Apr 15, 2003

I'll set the building on fire
on one hand it pisses me off that subaru continues to put garbage pistons in the cars, on the other it gives us something to do.

But now pretty much everything else on the motor will break before these things:



Blaise
Sep 10, 2003

Slow is Fast posted:

What year car? If its a bugeye, 15 dollars in flat stock steel + 65 dollar hella 500's = good enough for most. Other front end styles are possible to fab brackets for, but not as stupid easy as bugeyes are. That's what I started out with, but the thirst for more lighting never ends.

Won't FF1000s and others also fit in the fogeye locations? I'm not big on putting driving lamps that low though. I'm hoping to do 100W fogs in the stock locations and do a bixenon retrofit in the stock bugeyes... :q:

NinjaTech
Sep 30, 2003

do you have any PANTIES
Are the rear lateral links the same on Legacies and Imprezas? I just saw that my drivers side is bent and there aren't any imprezas in the junkyards right now.

nm
Jan 28, 2008

"I saw Minos the Space Judge holding a golden sceptre and passing sentence upon the Martians. There he presided, and around him the noble Space Prosecutors sought the firm justice of space law."

NinjaTech posted:

Are the rear lateral links the same on Legacies and Imprezas? I just saw that my drivers side is bent and there aren't any imprezas in the junkyards right now.
The rear suspension on the 2005-2009 Legacy is multi-link
The rear on -2007 Imprezas are strut and 2008+ is multilink, but I don't know if they share parts

NinjaTech
Sep 30, 2003

do you have any PANTIES

nm posted:

The rear suspension on the 2005-2009 Legacy is multi-link
The rear on -2007 Imprezas are strut and 2008+ is multilink, but I don't know if they share parts

I guess I should have said older legacies. like early 90's. my impreza is a 98 L wagon.

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jamal
Apr 15, 2003

I'll set the building on fire
90-99 legacy, 93-01 impreza, and some 02-07 imprezas (wagons, and non-turbo) all have the same lateral links and trailing arms. well, some of the cars don't have a rear swaybar, and some have "taco" front links instead of the tubular ones.

The wrx sedan, 04 sti, and 05-07 sti all have slightly different links (05+ is aluminum), which are longer than the older links.

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