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jaxercracks
Oct 12, 2012
The A/C in my 2010 Ford F-150 is not getting cold enough. I spent some time testing it yesterday and found the following:

Static test.
Ambient temp:73F
Low side: 81PSI
High side: 81 PSI

Dynamic test later in the day.
Ambient temp: 88F
Low side pressure: 30 PSI
High side ressure: 225 PSI
Temp at center console vent: 70F

A/C was set to max, fan high, recirculate, temp control set all the way down to 60. Compressor is turning and the evap inlet line is getting cold. Plenty of air flow out of the vents.

This is my first time attempting to work on A/C but from my limited understanding of things the pressures and temperatures above seem about right so it seems like probably it is not a refrigerant level issue. Suggestions as to what to try next? Thanks.

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RIP Paul Walker
Feb 26, 2004

jaxercracks posted:

The A/C in my 2010 Ford F-150 is not getting cold enough. I spent some time testing it yesterday and found the following:

Static test.
Ambient temp:73F
Low side: 81PSI
High side: 81 PSI

Dynamic test later in the day.
Ambient temp: 88F
Low side pressure: 30 PSI
High side ressure: 225 PSI
Temp at center console vent: 70F

A/C was set to max, fan high, recirculate, temp control set all the way down to 60. Compressor is turning and the evap inlet line is getting cold. Plenty of air flow out of the vents.

This is my first time attempting to work on A/C but from my limited understanding of things the pressures and temperatures above seem about right so it seems like probably it is not a refrigerant level issue. Suggestions as to what to try next? Thanks.

How's your condenser fan doing? It may be weak / undersized to begin with. High side numbers would be a lot higher if it was fully failed, in my limited experience with a fan failure (one time).

I've used a bigass metal floor fan as a substitute for a good condenser fan (friend wanted to charge the system now and install the fan when it came in, rather than install it and then come back to get it charged)

IOwnCalculus
Apr 2, 2003





I'm assuming that the compressor wasn't just rapidly switching on/off, correct?

I'd be inclined to look at a HVAC control problem rather than a refrigerant problem - blend door / actuator failure or something along those lines.

jaxercracks
Oct 12, 2012

RIP Paul Walker posted:

How's your condenser fan doing? It may be weak / undersized to begin with. High side numbers would be a lot higher if it was fully failed, in my limited experience with a fan failure (one time).

I've used a bigass metal floor fan as a substitute for a good condenser fan (friend wanted to charge the system now and install the fan when it came in, rather than install it and then come back to get it charged)

Forgot to say that this afternoon I went out and washed the condenser thoroughly and checked the fans. This vehicle has dual electric fans and they seem to be good. Both turning. and seem to be putting out plenty of air.

IOwnCalculus posted:

I'm assuming that the compressor wasn't just rapidly switching on/off, correct?

I'd be inclined to look at a HVAC control problem rather than a refrigerant problem - blend door / actuator failure or something along those lines.
Yes compressor was running full time.

I am starting to think you are right and this is a control problem. Cursory internet search indicates that blend door issues are not uncommon on these vehicles. Bleh, I am not enthusiastic about taking the dash out.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

CommieGIR posted:

Hose guy screwed me, so I said screw it and finished the AC rebuild with the stock hoses. Had to lose the intake piping and filter for now, but added a 90 degree elbow to redirect turbo inlet to the hood so it'll avoid pulling in road debris. Still a tight fight with the suction hose, but it'll do until I can get the hose modified.



Added the high side adapter for my AC manifold.



Compressor suction side hose. You can see how close it cuts to the turbo outlet hose



I had to cut off the rear adjuster to clear the oil return line. No big deal, there is both a adjuster bolt and adjuster on the front to help keep tension.



You can see the suction line running alongside the turbo piping.

AC does work and is cold, but only on the center vent. I'll have to diagnose further later. Audi has a weird way of running the evaporator into the cabin: There is a hood over the cabin fan with a vacuum actuated door that closes. The Evaporator is mounted in the cabin with a hole into the hood, so that when the door closes, it's pulling cabin air through the evaporator into the cabin fan. So instead of having the evaporator mounted in front of the fan outlet, its pulling cabin air over it. Odd. But it works.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
So weird issue: I get good high and low pressured, until the radiator fan turns on, then pressured drop. If I disable the fan, pressures stay good.

What is causing this?

EDIT: Nevermind, its perfectly normal. Just have to figure out why its a total system pressure drop so I can keep the evaporator cooler.

ExplodingSims
Aug 17, 2010

RAGDOLL
FLIPPIN IN A MOVIE
HOT DAMN
THINK I MADE A POOPIE


Your getting a pressure drop because your raising the subcooling with the additional fan.
Better cooling = more liquid flow = lower pressures.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

ExplodingSims posted:

Your getting a pressure drop because your raising the subcooling with the additional fan.
Better cooling = more liquid flow = lower pressures.

Yeah, its an R-12 system running R-152. I also discovered part of the reason I'm not getting the cool air is the heater valve is stuck partway open. Evaporator is getting SUPER cold, but has to go over the heater core first, which is somewhat warm. Gonna have to replace it tomorrow.

Mobius1B7R
Jan 27, 2008

So my compressor died on my 08 Mazda 3. The shop wanted 1400 to replace it, the drier and the expansion valve (hah, no.) I was planning on getting a shop to discharge the system, then putting all the parts in and then taking it back to a shop to have it recharged. Here is my question, when should I have the flush done? I keep reading that when the compressor goes it tends to shed metal shavings all over the system and it needs to be flushed before use. Can I have it done when I discharge the system or should I do that when I take it to have it recharged again?

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe
The band is taking our 1995 Econoline into the wild heat jungle of Missouri this weekend and I'll be fixing the A/C come hell or high water. When we turn the A/C on in the cabin, I don't hear a loss of revs, and when I was having someone turn the A/C on and off in the cabin, the clutch on the compressor wasn't kicking in. Is the clutch something I can replace separately from the whole compressor, thereby saving us the money on a recharge/new accumulator/compressor?

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

scuz posted:

The band is taking our 1995 Econoline into the wild heat jungle of Missouri this weekend and I'll be fixing the A/C come hell or high water. When we turn the A/C on in the cabin, I don't hear a loss of revs, and when I was having someone turn the A/C on and off in the cabin, the clutch on the compressor wasn't kicking in. Is the clutch something I can replace separately from the whole compressor, thereby saving us the money on a recharge/new accumulator/compressor?

What is your system pressures like? If its low, the compressor won't engage because the pressure switch will prevent it.

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe

CommieGIR posted:

What is your system pressures like? If its low, the compressor won't engage because the pressure switch will prevent it.

Eep, I guess I'll start there before firing the ol' parts cannon :buddy: Thanks for the pointer!

EightBit
Jan 7, 2006
I spent money on this line of text just to make the "Stupid Newbie" go away.

CommieGIR posted:

What is your system pressures like? If its low, the compressor won't engage because the pressure switch will prevent it.

Even though this knowledge could conceivably be inferred from the OP, it should have some kind of explicit mention for people that are troubleshooting the electrical side of automotive a/c.

Motronic
Nov 6, 2009

Mobius1B7R posted:

So my compressor died on my 08 Mazda 3. The shop wanted 1400 to replace it, the drier and the expansion valve (hah, no.) I was planning on getting a shop to discharge the system, then putting all the parts in and then taking it back to a shop to have it recharged. Here is my question, when should I have the flush done? I keep reading that when the compressor goes it tends to shed metal shavings all over the system and it needs to be flushed before use. Can I have it done when I discharge the system or should I do that when I take it to have it recharged again?

You should open the system and see if it needs to be done.

Also, find a more reasonable shop and just have them do the whole thing. Piecing poo poo in like that is a recipe for disaster. You'll put it together, they'll try to vac it and it will leak. Or it will vac they'll fill it and it will be empty in a week. Now who's fault is it? They aren't going to take responsibility.

If you're going to do the job find the tools and do it all the way. The only expensive part is the recovery machine, so just have them do that. The rest you can probably get from a parts store on a loan a tool program.

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe

EightBit posted:

Even though this knowledge could conceivably be inferred from the OP, it should have some kind of explicit mention for people that are troubleshooting the electrical side of automotive a/c.
I read over the OP a few more times just now and yeah, there's a bit in there about it. I'm hoping that since HarborFreight has the R134a manifold gauge set on sale ($55) that I can get this diagnosed this evening cuz I ain't driving through Missouri without A/C. So if the pressure on both sides is low, I should start adding refrigerant and if the compressor doesn't kick on once the pressure is at the recommended level, I should stop and curse the world, right?

Mobius1B7R posted:

So my compressor died on my 08 Mazda 3. The shop wanted 1400 to replace it, the drier and the expansion valve (hah, no.) I was planning on getting a shop to discharge the system, then putting all the parts in and then taking it back to a shop to have it recharged. Here is my question, when should I have the flush done? I keep reading that when the compressor goes it tends to shed metal shavings all over the system and it needs to be flushed before use. Can I have it done when I discharge the system or should I do that when I take it to have it recharged again?
I'm in the same boat as you here. Shop said that all the pressure readings are 100% perfect, no leaks, compressor turns on, no cold nothing, so I'm thinking the compressor grenaded the A/C in my Golf (not the van that I'm talking about above). I'm gonna replace absolutely everything in the A/C system cuz I don't trust that all those little metal shavings are gonna be completely gone after a flush.

scuz fucked around with this message at 17:43 on Jun 8, 2016

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

scuz posted:

I read over the OP a few more times just now and yeah, there's a bit in there about it. I'm hoping that since HarborFreight has the R134a manifold gauge set on sale ($55) that I can get this diagnosed this evening cuz I ain't driving through Missouri without A/C. So if the pressure on both sides is low, I should start adding refrigerant and if the compressor doesn't kick on once the pressure is at the recommended level, I should stop and curse the world, right?

If you get enough pressure, it should trigger, if it does not, next trying 'bypassing' the pressure switch. If that doesn't kick on the compressor, then yeah, you are probably down to the compressor clutch.

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe

CommieGIR posted:

If you get enough pressure, it should trigger, if it does not, next trying 'bypassing' the pressure switch. If that doesn't kick on the compressor, then yeah, you are probably down to the compressor clutch.
Get it up to pressure and like, idk, put a paper clip between some stuff?

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

scuz posted:

Get it up to pressure and like, idk, put a paper clip between some stuff?

Sure. Or a jumper wire. But just momentarily to ensure the clutch is kicking on.

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe
Welp, looks like I'm dealing with R12 here so to the shop it goes. Got a shiny new R-134a manifold gauge though! It'll come in handy for the Golf's fix, at least.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

scuz posted:

Welp, looks like I'm dealing with R12 here so to the shop it goes. Got a shiny new R-134a manifold gauge though! It'll come in handy for the Golf's fix, at least.

No big deal. R-152 to the rescue.

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe

CommieGIR posted:

No big deal. R-152 to the rescue.
I'm seriously green here, how does this help me? Where could I find such things? Also when I tried to jumper the high side plug, nothing kicked on, but I don't know whether I was jumpering it correctly. I'm just gonna bring it in :( I have no idea what I'm doing.

Fender Anarchist
May 20, 2009

Fender Anarchist

To jump it you'd unplug the pressure switch and jump the 2 pins on the harness side of the connector.

R152 is more or less a drop-in replacement for R12 in terms of performance, don't even have to change the oil out iirc like you do when converting to R134a. It's also sold as keyboard duster for like 12 bucks a can, as opposed to new old stock R12 which can run triple that.

You can get r12 to r134a adapters that screw on to your current fittings and let you use your current gauges, if that's the issue. That's what I did for my Blazer and it worked a treat.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

scuz posted:

I'm seriously green here, how does this help me? Where could I find such things? Also when I tried to jumper the high side plug, nothing kicked on, but I don't know whether I was jumpering it correctly. I'm just gonna bring it in :( I have no idea what I'm doing.

I regularly fill R-12 systems with R-152 from PC Duster cans. Won't get as cold as R-12 but it gets pretty damned chilly.

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe

Enourmo posted:

To jump it you'd unplug the pressure switch and jump the 2 pins on the harness side of the connector.

R152 is more or less a drop-in replacement for R12 in terms of performance, don't even have to change the oil out iirc like you do when converting to R134a. It's also sold as keyboard duster for like 12 bucks a can, as opposed to new old stock R12 which can run triple that.

You can get r12 to r134a adapters that screw on to your current fittings and let you use your current gauges, if that's the issue. That's what I did for my Blazer and it worked a treat.


CommieGIR posted:

I regularly fill R-12 systems with R-152 from PC Duster cans. Won't get as cold as R-12 but it gets pretty damned chilly.
Holy crap, really? PC Duster cans work for that kinda thing? Neat. I'll take another crack at it this evening, but I need to make sure that this manifold gauge set is gonna work with R12/R-152.

As for the adapters, is that all that it takes for the conversion to R-134a? I wouldn't need a new compressor or anything? Cuz poo poo, I could take the van to like a Valvoline and have them evacuate the whole system and they don't charge me anything for it.

As for the jumpering, when I was attempting to get the thing to kick on, I was using the plug that was right next to the high side port and did every jump configuration (there were only 4 pins) and nothing turned on, so I'm either not using a thick enough wire (was using 22ga stranded) or my compressor is fuckered.

scuz fucked around with this message at 16:57 on Jun 9, 2016

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.

scuz posted:

I'm seriously green here, how does this help me? Where could I find such things? Also when I tried to jumper the high side plug, nothing kicked on, but I don't know whether I was jumpering it correctly. I'm just gonna bring it in :( I have no idea what I'm doing.

If you reread the first few posts of the thread a couple times it gets easier to understand.

Darchangel
Feb 12, 2009

Tell him about the blower!


scuz posted:

Holy crap, really? PC Duster cans work for that kinda thing? Neat. I'll take another crack at it this evening, but I need to make sure that this manifold gauge set is gonna work with R12/R-152.

As for the adapters, is that all that it takes for the conversion to R-134a? I wouldn't need a new compressor or anything? Cuz poo poo, I could take the van to like a Valvoline and have them evacuate the whole system and they don't charge me anything for it.

No, conversion to R-134a is more than the adapters and putting in 134. Different oil, and you really should drain as much of the old oil out as possible and replace all the o-rings with 134-compatible ones.
He was just saying that you can use 134 gauges on R-12 with adapters. The pressure/temp chart on the gauge face will be wrong, but the you can still just go by pressure.

Regarding R-152A, read this:
http://www.rx7club.com/1st-gen-archive-71/c-charging-easy-cheap-safe-alternative-refrigerant-997918/

I have it in my RX-7 (originally R-12), and had it in my Cherokee (originally 134a). The '7s AC is mediocre when new, but it's acceptable with 152. The Cherokee was better with 152 than 134.

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe
Thanks for the pointers, guys. I get cold feet doing this kinda thing some times.

Darchangel posted:

No, conversion to R-134a is more than the adapters and putting in 134. Different oil, and you really should drain as much of the old oil out as possible and replace all the o-rings with 134-compatible ones.
He was just saying that you can use 134 gauges on R-12 with adapters. The pressure/temp chart on the gauge face will be wrong, but the you can still just go by pressure.

Regarding R-152A, read this:
http://www.rx7club.com/1st-gen-archive-71/c-charging-easy-cheap-safe-alternative-refrigerant-997918/

I have it in my RX-7 (originally R-12), and had it in my Cherokee (originally 134a). The '7s AC is mediocre when new, but it's acceptable with 152. The Cherokee was better with 152 than 134.
Good to know, I woulda just dove in I think. Also that dude's thread you linked is hilarious. OP says "keep politics out of it" and 3/4s of the way down the first page he gets on his "global warming is a boogie man" soap box :jerkbag:

Anyways, aside from the fact that I can't get the compressor to kick on, I'm not able to source a can tapper locally anyway so I'll have to bring it into a shop since we're heading out tomorrow around 2PM. I'll still be using these fun facts and points you guys have given me when I'm tackling the Golf, which is totes R-134a thank goodness.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

scuz posted:

Thanks for the pointers, guys. I get cold feet doing this kinda thing some times.

Good to know, I woulda just dove in I think. Also that dude's thread you linked is hilarious. OP says "keep politics out of it" and 3/4s of the way down the first page he gets on his "global warming is a boogie man" soap box :jerkbag:

Anyways, aside from the fact that I can't get the compressor to kick on, I'm not able to source a can tapper locally anyway so I'll have to bring it into a shop since we're heading out tomorrow around 2PM. I'll still be using these fun facts and points you guys have given me when I'm tackling the Golf, which is totes R-134a thank goodness.

Yeah, half the AC threads in other forums turn into political grandstanding and moronic conspiracy theories.

To fill with the PC Duster cans, you'll need this:



~$14 online. You'll want to tap near the bottom of the can because
1. Its the strongest point on the can
2. The majority of the R-152 liquid is sitting at the bottom.

You may need to remove the schrader valve from the can tap to hook it up to the Gauge Manifold to fill, as my Gauge Manifold did not have the pin to open the schrader valve on the can tap.

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe

CommieGIR posted:

Yeah, half the AC threads in other forums turn into political grandstanding and moronic conspiracy theories.

To fill with the PC Duster cans, you'll need this:



~$14 online. You'll want to tap near the bottom of the can because
1. Its the strongest point on the can
2. The majority of the R-152 liquid is sitting at the bottom.

You may need to remove the schrader valve from the can tap to hook it up to the Gauge Manifold to fill, as my Gauge Manifold did not have the pin to open the schrader valve on the can tap.
Hey, rad, looks like that'll work with the R-134a stuff, too, which is great since my gauge manifold doesn't have the little pokey jobber that will open the R-134a cans.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

scuz posted:

Hey, rad, looks like that'll work with the R-134a stuff, too, which is great since my gauge manifold doesn't have the little pokey jobber that will open the R-134a cans.

You mean the little screw on tap like this?:

scuz
Aug 29, 2003

You can't be angry ALL the time!




Fun Shoe

CommieGIR posted:

You mean the little screw on tap like this?:


Right, yeah, doesn't have that. I would expect that it would be pretty useful but if the tapper does the same job but for more things, I may as well get the tapper.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

scuz posted:

Right, yeah, doesn't have that. I would expect that it would be pretty useful but if the tapper does the same job but for more things, I may as well get the tapper.

You can pick up that little tap at any Auto Parts store, along with the R-12 to R-134 adapters for less than $10.

But yeah, you need the other tap too.

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.

CommieGIR posted:

Yeah, half the AC threads in other forums turn into political grandstanding and moronic conspiracy theories.

To fill with the PC Duster cans, you'll need this:



~$14 online. You'll want to tap near the bottom of the can because
1. Its the strongest point on the can
2. The majority of the R-152 liquid is sitting at the bottom.

You may need to remove the schrader valve from the can tap to hook it up to the Gauge Manifold to fill, as my Gauge Manifold did not have the pin to open the schrader valve on the can tap.

You can poke the hole anywhere. Gravity allows you to just turn the can till the spot you poked is at the bottom... I've always put it right in the middle of the can simply because it was convenient.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

kastein posted:

You can poke the hole anywhere. Gravity allows you to just turn the can till the spot you poked is at the bottom... I've always put it right in the middle of the can simply because it was convenient.

I've had issues with the rubber gasket sealing against the can in the middle.

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.
Fair enough, I've never had that issue but I've only used a can tap like 2-3 times, so statistically my data is pretty useless.

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"
Hi A/C thread, I'm about to try and sell my 2005 police interceptor and having functional A/C is a must to sell a car in the south. Last winter I noticed a small pool of green dye under the car and traced it back to a little drain hole in the bottom of the accumulator. I pulled the fuse so the compressor hasn't run at all since I spotted the leak and I just lived without it. That said, it's been a year, what are my chances I can replace the accumulator, have the system vacuumed and filled, and have functional A/C again?

Is there a safe way to check if it somehow held pressure this whole time?

Am I 100% boned?

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

MonkeyNutZ posted:

Hi A/C thread, I'm about to try and sell my 2005 police interceptor and having functional A/C is a must to sell a car in the south. Last winter I noticed a small pool of green dye under the car and traced it back to a little drain hole in the bottom of the accumulator. I pulled the fuse so the compressor hasn't run at all since I spotted the leak and I just lived without it. That said, it's been a year, what are my chances I can replace the accumulator, have the system vacuumed and filled, and have functional A/C again?

Is there a safe way to check if it somehow held pressure this whole time?

Am I 100% boned?

Replace the Accumulator and the O-rings and give it a shot. If you can reach them, pull the lines on the compressor and condenser and replace their O-rings as well while you have the accumulator out.

Pressure wise, just hook up a AC Gauge manifold to the system and see what the low/high side looks like.

Darchangel
Feb 12, 2009

Tell him about the blower!


MonkeyNutZ posted:

Hi A/C thread, I'm about to try and sell my 2005 police interceptor and having functional A/C is a must to sell a car in the south. Last winter I noticed a small pool of green dye under the car and traced it back to a little drain hole in the bottom of the accumulator. I pulled the fuse so the compressor hasn't run at all since I spotted the leak and I just lived without it. That said, it's been a year, what are my chances I can replace the accumulator, have the system vacuumed and filled, and have functional A/C again?

Is there a safe way to check if it somehow held pressure this whole time?

Am I 100% boned?

Accumulators have drain holes?

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"
I think there's an outer casing with a little drain for water or condensation, I'll take a look at it when I get home.

Thanks A/C thread!

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CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

MonkeyNutZ posted:

I think there's an outer casing with a little drain for water or condensation, I'll take a look at it when I get home.

Thanks A/C thread!

Just realize: Your AC system uses fuel-line like connectors, so you'll need some tools to disconnect the lines.

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