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Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Previously on Trans Mountain To Tide Water:

















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Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

Slung Blade posted:

Thank you :unsmith: She does, we've known each other for 6 years now. I still sometimes surprise her with the crazy poo poo I get up to though.

She freaked out a lot when we shot that Altima.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
The race E12 team that I helped had their shift turret self-dismantle a few times and finally did a pole vault at the end of a long straight when their giubo exploded, so these are good reliability mods for track use.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

ExecuDork posted:

So, is this year's event completely ignorning the previous points system and cost restrictions?
Yes, but also the Town Car last year was so far under budget that we can probably amortize the cost.

ExecuDork posted:

Are you planning on flipping it after the event? If no, my vote is for dayglow orange / fire-engine-red zebra stripes. Put the DAZZLE back into dazzle camo.
I'm really tempted to take it as a rattier daily driver and get rid of the '92 Civic for it. Not sure I want dazzle camo on that, but we'll see how bad the rust actually is.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
I just went out there to take a look at it. If you jack it up and let the clutch out, the front wheels spin and there's no awful grinding sound. It feels like it's stuck in gear, probably a high gear since you can't drive on it.

I can shift to Reverse, 1, 2, 3 and halfway to 4 inside the car. The stick doesn't go back as far in the gate as 2nd or R does.

Working the linkage from under the hood, I can very easily (almost no resistance, as per Honda) shift to 1, 2, 3, (I think) 5 - but if I go to 4th I feel a clunk and the linkage doesn't go as far as it would for 2nd. I can't seem to figure out the magic combination of pulling the linkage up just far enough to put it into 6th or Reverse.

I got an intermittent VSA light while experimenting but I don't think there is relevance there.

The clutch fork is rusty, but I couldn't get an extension in there to pull off the slave cylinder to see if I could actuate the clutch fork by hand. The clutch feels like it is working, however - I can slip it when letting the clutch out and modulate the power that is coming out of the engine.

Wishful thinking follows:

Something with the reverse arm, maybe? Slung had a lot of trouble putting 4 and 5 fully into gear on the big road trip we did. I didn't notice anything myself (as I am a top-flight, expert race car driver), except that 2nd was really loose side to side and would grind slightly if you wiggled the stick.

Knowing Honda as I do, I wonder if the lockout is solenoid-activated and has managed to wedge itself between two states. That's something that only occurred to me on the drive back. If it is solenoid activated, I'm not surprised I couldn't get into 5th or 6th by hand with the car standing still because the ECU was probably like "yeah you meant reverse" and locked me out.

I wonder where the linkage and that solenoid are... I bet they're on the outside of the trans somewhere.

Honda posted:

At a vehicle speed of 12 mph (20 km/h) or more, a signal from the vehicle speed sensor (VSS) activates the reverse lockout solenoid, which pushes the select lock cam B into the locked position. As a result, the select lever cannot rotate to the reverse select position, making it impossible to engage reverse gear. At a vehicle speed of 9 mph (15 km/h) or less, the signal from the VSS is interrupted which turns off the reverse lockout solenoid. The select lock return spring pulls the select lock cam B back, enabling the select lever to move freely so that reverse gear can be selected.

I was able to get the shifter fully into fourth with the car jacked up and the tires spinning. :shrug:

Cold reality:

Something inside the trans is el fucko. It feels like the internals are ignoring whatever is going on up at the shifter linkage.

Seat Safety Switch fucked around with this message at 20:04 on Apr 25, 2018

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
It's a 6-speed H-pattern. Reverse is down and to the right, on what feels like an additional gate. There is no collar or push-down knob or anything like that.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Still really curious about this suspiciously clean threaded hole on the trans.

Can't find any good pictures, though. It must be something for another car and it's just shielded enough from grit and poo poo to never have gotten all that dirty in 14 years.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
It should be the same as the European Accord, from what I understand.

I think the transmission code is ASU5.

Thanks for the link. I've already started butchering it so it works in Chrome.

Seat Safety Switch fucked around with this message at 15:50 on Apr 28, 2018

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Tempting to think so, but I'm not sure. Here's an exploded diagram of the shift linkage assembly, where the "interlock bolt" is #7.



I don't see the weird cross-bolt though.

Seat Safety Switch fucked around with this message at 16:02 on Apr 28, 2018

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Yeah, that makes way more sense. I couldn't find that weird nub with the other bolt head coming out of it on the parts diagram.

Oh well, good theory, delusional hope. This thing's el fucko, I suspect.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Shrugs/320, let me know if I missed anything here.

Shrugs and I tackled the Acura today, as Slung was off drinking coconut martinis on another tropical island paradise. That's not true, he was actually pushing a broken Volkswagen. It's like he never left home at all :v:

We checked the drain plug first, and found only a trickle of suspiciously bronze-y looking gear oil. After topping it up with crap oil we had lying around the shop, no obvious change was noticed in function.

However, even after filling it with ~3L of gear oil and popping the drain plug again, there was still only a trickle. Not sure where all this gear oil is going - my best guess is that there is some large cavity in the trans that can't fully drain because the front end is up on stands.

I noticed if I let out the clutch in "neutral," allowing the front wheels to spin to about 31km/h, and then jump on the gas to 60km/h and shift really fast and precisely, I could pop the car into 6th gear, where it would happily continue to do what it was doing instead of stalling hard like it did in any other gear. So it's stuck in 6th, and it seems the reverse-lockout solenoid and the lockout arm have somehow caused the problem.

Things we ruled out:
Shift cables binding - the linkage on top of the trans still does not allow shifting into neutral, even if it "says" it is in neutral.
Unplugging the reverse lockout solenoid - this is probably "active low" because it has to work when the car is off, so no difference was observed here

Unbolting the reverse lockout solenoid looks extremely difficult, since there's a very tiny gap where a socket could fit. I'm not sure how you're supposed to do it with the trans in the car. It does seem to work.

I considered again removing the shift turret and peering down into the trans, but I suspect not much would have been gained and access was at best quite poor.

It was decided it's time for the trans to come out.

We ended up driving into town, picking up a 36mm socket for the axle and then using the last hour of free time to pop the passenger side axle and intermediate shaft out of the trans. It wasn't too bad, as expected the worst part was removing the ball joint. I was surprised how little is different from my Civic.

Next step is to come back to it, some time this week, and pop out the driver-side axle and prepare the rest of the trans to exit the car so we can test it on the bench. I'm not sure exactly how we're going to get it out of here since the overengineered, very thick k-frame seems to be in the way of most obvious methods of egress, and I really don't want to drop the engine and trans together... although maybe we're already most of the way there by the time we start unbolting engine mounts.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Slung and I threw a couple hours at getting the trans out. We've got it to the really scary point where we start removing subframe bolts and nervously balancing it on a multitude of wonky jacks.

How did we get here?

Step 1: remove previous owner's terrifyingly corroded HID foglight install.

First, remove this battery tray, which is held on by eight bolts and is more robust than my EG's entire unibody.









The previous owner just stuck loose pins into a female Weatherpack connector. Why bother crimping poo poo properly when it can just rust to little bitty pieces like this? All of this poo poo is coming out.



Eat poo poo.



Step 2: remove bumper, because why not?





Now you're street tough.

Step 3: Drop that 'zaust.



Never had an exhaust spring bolt come off that easily before. Or at all.

Step 3.5: Pull the radiator, even though nobody tells you to.

(FOOTAGE MISSING)

Step 4: Hook up some crazy loving contraption because Honda won't sell you any of the service tools.



Step 5: Drop a chain down some kind of hosed up combination block ear/trans mount/motor mount.



Plenty of clearance.



Step 6: Break loose all the subframe bolts, then admire the hosed up shibari poo poo you've managed to pull off.



We should be picking up the trans soon.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

slidebite posted:

Do you know for a fact the Acura uses gear oil for the tranny? I seem to recall some Hondas using motor oil.

The FSM is extremely clear that it is magic Honda gear oil and not to use conventional engine oil, unlike my EG.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

slidebite posted:

Whelp! Are those transmissions specific to them or are they shared with anything else?

03-06 Accord 6MTs, but we already got a replacement box from a specialist TSX-and-Civics wrecker that lives less than 10 minutes from the shop. And has cats.

Based on the new sealant slapped around the middle of the case, and the very shiny bolts holding the case together, I'm guessing that the previous owner blew up the trans, had a mechanic pry open the case in the car, pry-bar the shift forks until it unlocked, and then advised them to immediately dump the car on some sucker. :v:

Seat Safety Switch fucked around with this message at 14:50 on May 11, 2018

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
As promised, more info:

Our first indication that the old trans may be el-fucko was this tremendously large chunk of metal floating around in the clutch inspection cover, stuck under a tooth of the flywheel.



The mating surface and metal around the transmission was super thin and cracked as well, which makes me think something else had let go inside the bellhousing before. Let's keep going.

I'm not entirely sure where this piece comes from. It looks almost like it's multiple layers, one of the layers is reddish iridescent. Probably important.



Our transmission jack didn't go high enough, so we briefly considered putting it on this workhorse to give it some extra height. Then, I remembered that we can lower the lift as well as raise it.

Things were not going well at this point.



At last, after what seemed like unbolting every single fastener in the entire car, the transmission is freed.



Oh boy. That's not, that's not good.



Clutch fork seems unhappy.





So that's where all my gear oil went.



At least the shrapnel-destroyed pressure plate still looks like it's in good shape. Too bad it's going in the trash.



Those bolts and that case sealant look suspiciously new...

Call me paranoid, but it sure looks like the previous owner had some dramatic failure with this trans, towed it to a mechanic who opened the case just enough to ghetto-fix it on the car, and then told him to immediately sell it to some sucker. Hi, I'm that sucker.

Here is the "new" transmission, fresh from the wrecker (a specialty Civic and Accord shop not even ten minutes from the ranch). Despite its generally ugly appearance, the car it came out of had many fewer miles and was in nicer shape than ours. The yard operator was going to fix up and DD it. Oh well.





We also ganked a fender off said car, which will get stripped and ghetto repainted because the driver-side fender this came with was in fact too thin to save.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
I'm like the photojournalist from Apocalypse Now, except I only took some of these photos.

First: the old clutch.




Looks a bit glazed but not too bad. Exedy stage 1 "organic." Bidding starts at $25.

Pressure plate:



Flywheel:


No real ridges on this, a bit of gunk but not bad.

Put a new clutch, flywheel, pilot bearing, PP, TOB, etc into the car. But our pilot bearing puller didn't fit.



This one also didn't fit so we used the business end and ghetto-rigged it to work on the end of a slide hammer. Then it fit. It fit real nice. POP!

Off to the glorious new Princess Auto in the North, whose parking lot is already covered in oil from leaky cars despite having only been open ten days. These are my people.



That's better.

New trans mount on. The front one had so much overspray on the studs that, while trying to clean them off with a nut, the stud just snapped off. Thanks Westar. Off to the bolt bin we go...



Upper trans mount also replaced. This kept pushing the trans assembly around until we couldn't line up the bottom one. Finally we just unbolted it, pry-barred the trans around and made it fit.



New front and rear motor mounts. We'll do the passenger one when the car's back together.



Subframe goes up...





One of the exhaust bolts snapped off while we were removing it, so we drilled it out and got lucky that it still threaded. By this point my phone was now having weird seizures on autofocus every time the flash went off.



Front and rear trans mounts finally connected.



Subframe go up, sketchy jacking setup go down.



Remind me to plug in the O2 sensor. We need to find where I put the bracket for it.



Numbers Matching came out and was an enormous help. We could not have done it without him.

Seat Safety Switch fucked around with this message at 15:51 on May 13, 2018

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
We have about a fifteen item to-do list before this thing is back on the road. Some stuff is small (get the radiator back in) and other stuff is going to be a nightmare (chase and remove the previous owner's drug-inspired amplifier harness).

Hopefully it's really nice this weekend so we can paint...

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Last night, we got the Acura buttoned back up again and it runs and moves.

I just wanted this crap done, so there are no pictures of what we did, except for this one I inexplicably took of the new clutch slave cylinder.



We did have one scary moment where the car seemed completely dead, but it turns out that the ground battery terminal had come loose from the body during all of our ham-handery. It took us an embarrassingly long time to circle around to testing that, because the actual cable buzzed out on the continuity tester. :v:

Part of that is probably because I took the excuse to start pulling out the previous owner's wiring and OH BOY OBERTO do we ever have a good post coming up for that. My back and neck already hurt.



But where is bumper???

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

Elmnt80 posted:

I'm still laughing that everyone made fun of me for asking if it was the ground when you drat well know that because I asked that would be the problem. :haw:

I'm still mad at you, but in my defence the ground cable was good!

It just wasn't attached.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
It's me, I'm the bad plannist. We can always go to Burns Lake later in the summer. I suspect if we did a straight shot it would be a lot faster than the icefields.

e: lol no there is no straight shot.

Seat Safety Switch fucked around with this message at 15:44 on May 27, 2018

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Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Thanks, Dark George.

Thanks, Hack-ura.

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