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kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.
Jesus I think you've gotten more done in the first page of this thread than I have in the last 20 pages of mine.

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kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.
I'm curious what one-off rotary broaching and EDM spline cutting like that costs, as I may need several similar parts done in the near future for a gearbox project I'm working on.

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.

bird cooch posted:

So all this stuff was done in batches. The bolts were literally produced by a friend on borrowed machines so the price was beer. He's a mech engineer and wanted to learn how to do it. The quote I got for a run of bolts was really high. Like 20-50$ per with a minimum run of 100. I have had great luck in the past walking into industrial repair machine shops and getting stuff done for beer. Those guys tool up for weird jobs a half dozen times a day. It cost 3-4k in tooling just to make those bolts with free machine access. Special thread micrometers, the very fine thread roller was pretty expensive and the rotary brooch itself. Plus incidentals.

I honestly don't know what the EDM costs per run, I generally get that stuff done as part of a package for development of the part. Sometimes that stuff is for free work sometimes that stuff is for a percentage of sales coming forward or a set number of unit sales. Even at that point I usually just trade that in for more work.

I'll ask though, give me some rough specifications so I can get you a decent quote.

Ahhh, didn't realize you were horse trading for this kind of work. I'll let you know once the parts arrive and I can measure the splines, I don't have any solid info to provide for a quote at the moment. If they're too busy feel free to just drop it, I don't wanna waste anyone's time.

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.
Just build an Appalachian-American ginpole crane for your truck, easy

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.
You can't just cut a couple pieces of heavy angle iron and weld them into a brake die set the right width for just that bend, and use them in a press? I'd do that before I redid all the work.

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.
Oh boy I love a good shitbox 3000 run.

Wonder if you can get that dipstick out by drilling a pilot hole, heating a drywall screw red hot, screwing it in fast before it cools, and then using a claw hammer or maybe a prybar to gingerly pull it out. I've had that work before, though never tried it on such a crusty mess, most of my crusty messes are old enough to have metal dipsticks.

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.
:lol: absolutely not, my buddy Dan got me that like 4? 6? 8? Years ago now and I haven't bothered to change it. I do not like ridgelines, so I'm going to enjoy your sawzall posts on this one.

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.
How goes the drive? Hopefully none of the important bits have fallen off? :ohdear:

kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.
Wow! Well, glad you made it home in one piece mostly. I wish it was the car that lost pieces to this journey not you.

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kastein
Aug 31, 2011

Moderator at http://www.ridgelineownersclub.com/forums/and soon to be mod of AI. MAKE AI GREAT AGAIN. Motronic for VP.

bird cooch posted:

Just bully Ted Cruz in any way you can.

Don't threaten me with a good time like this

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