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PainterofCrap
Oct 17, 2002

hey bebe



*Really depends on your definition of 'cheap. Cash-wise: relatively. Time-wise: not so much, but mostly way more fun!

I have been working on cars since 1976. A small repair on my Dad’s Opel Commodore was all that was needed to awaken the inner motorhead.

Thirty-five years and thirty-odd cars later, I bought this car from the grandson of the original owner in November 2000, using proceeds from the totalling of my first ’66 Bonneville two months before.

Paid $8000 then, including shipping from Tacoma to Newark, NJ, which shows how nuts the market has become. For that sum, I found myself with about as pristine an example of an unrestored 34-year-old car can be. The car was out of Montana, and clearly garage-kept there.



For obvious reasons, I wound up building a new garage with heat for this beast, and she & I have had a very satisfactory relationship ever since.

In 2010 I pulled the engine and had it rebuilt. During that process I found some rust completely hidden behind the stainless trim; lacking funds, and believing the paint to be factory, the damage was treated and left for another day. It is the only rust on the car.

After 20-years of regular summer use, the paint was horribly faded. I had tried using restorative products such as Color-Back (a tinted wax product), but it would fade within a few weeks. In March of 2020 I spent a solid week on a maximum effort to restore the finish: cleaning, clay bar (never done) and, ultimately, nine coats of wax, employing a method for bringing back the factory enamel by soaking it.







Looked fabulous. For about five weeks, which was long enough for me to be able to lift my arms over my head, but not long enough to forget how much time and effort I put in. Figured what the hey, it’s a parade wherever it goes, crappy finish notwithstanding; at least it’s original factory paint!

Fast forward to this past fall. I made a decent profit on the sale of another car, and so decided to explore getting the Pontiac painted. I wasn’t sure; I’ve maintained the car, curated it really, by keeping it as original as possible; what few modern concessions there are (electronic ignition, decent stereo) are reversible. The original factory paint, crappy as it is, works well with this philosophy.

First had to get a quote, preferably from a shop that still employs a couple of panel beaters, because the car came with character (read: body damage) from the original owner: the biggest issue was that the right rear quarter was swiped, probably against a garage door opening:



…and these monster quarters, which are unique to the ’65 and ’66 Bonneville, are nearly impossible to find in any condition.

First eligible shop looked it over & quoted a year, and $24,000. That’s a big nope…however, a few days later, the shop owner directed me to one of his retired body men, who does piecework. He looked the car over, and quoted a decent price to re-do the quarter, and some dents on the decklid, and also some glass-beading of parts that would be difficult to strip.

He also noted that the car had been re-painted with single-stage, possibly in the early 80s to early 90s. So all the years I’d been telling folks that this was the original factory paint was bullshit.

I’m a decent mechanic, but a crappy body man.

He quoted $15K and six months. Still too rich for my blood. So he recommended a local Maaco shop, which surprised me – both because he recommended it, and also because it was the same shop that painted my son’s VW for $400, and that paint job looked fabulous (we had removed everything, including the glass, and did most of the prep)

So, off the car went for a couple weeks in September…





and came back:








Now the fun began. Maaco quoted about $6500, including 43-hours of body work (the body had a million dings and scratches, most of which were painted over before I got the car) and an additional $400 for paint matching. This I could work with.

Assuming that Maaco would actually spend the full measure of body prep time, I figured on making sure that they actually focused on the dings, scratches & surface prep…which meant I was doing the rest.

The car was being painted the same color, so the interior was largely left alone. The door panels had to be pulled in order to remove the trim at the windows, and to access the cut nuts for the callout letters above the stainless belt. These letters also marched across the lower front fender, which meant detaching the fenders far enough to slacken them enough for me to get an arm up behind them. Removing the fenders is a major project that involves removing the hood. Nope. Loosening every single bolt did lend enough flexibility to get back there without interfering with the door. It’s still going to be nerve-wracking to install them with new paint without hitting something. Reassembly will require liberal use of blue tape and towels where part A may hit Part B.








Removing the rest of the trim, including the bumpers and grille assembly, was a lot less harrowing and involved






Much boring documentation and sorting ensured:






This initial phase was completed before Christmas. Maaco scheduled to take the car by January 25. After focusing on family holiday matters, I tried to reach the nice body man to do his glass-beading and priming magic on a number of front-end parts.



He never called back, so angle grinder & plastic strip wheels ahoy!

I set that aside to try to set my car aflame. I opted to buy a cheap MIG welder and repair the fender holes. I was tempted to prep them and leave them – after all, their condition was unchanged since I treated them ten years ago – but I just couldn’t spend the time and money to paint it without addressing the holes. So:



(as found in 2010)







I forgot how hard it is to weld 22-ga sheet with a cheap MIG. Probably should have sprung for a bottle of argon.

Ugly, but it was solid.


Next, the skirts had to be prepped. The rubber gaskets for these are NLA, so the overspray from the last re-paint was carefully removed with a dremel+wire wheel.





I lost a hubcap very violently at speed a few years back. It apparently popped a weld, which let go during stripping with the angle grinder. That was cleaned up and re-welded.





Finally, strip & prime! Yay!

Then I learned that the heavy-grit purple plastic strip wheels strip more than paint from potmetal:





So a week or so was spent getting intimately acquainted with spot putty, primer, and 400-grit:




Until they were ready to go. By this time it had gotten too cold to paint outside, so after a brief internet search, figuring I wasn’t the only nut doing bodywork in wintertime, I used the Minnesota system:

- get everything warmed up
- run outside and paint as fast but as accurately as possible
- run back inside and let cure.

Probably funny to watch. Not so much fun to do, but it worked. I had the garage heat cranked up to 75˚




With the parts primed, they were packed into the trunk wrapped in bath towels, and it was off to the shop.



Next up: taillights, grille inserts, and hubcaps, oh my

PainterofCrap fucked around with this message at 22:02 on Feb 21, 2021

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ADINSX
Sep 9, 2003

Wanna run with my crew huh? Rule cyberspace and crunch numbers like I do?

Cool looking car in a great looking color, excited to see the results

Some Guy From NY
Dec 11, 2007
Are you sure the retired bodyman didn't recommend Maaco in a tone of "hey, if you don't like my price, go to Maaco." ? ...possibly another reason he didn't call you back to do that glass beading....

Hope it works out though!

PainterofCrap
Oct 17, 2002

hey bebe



Some Guy From NY posted:

Are you sure the retired bodyman didn't recommend Maaco in a tone of "hey, if you don't like my price, go to Maaco." ? ...possibly another reason he didn't call you back to do that glass beading....

Hope it works out though!

Nah, we talked about the car, and shops, and the state of the business in general. He admitted that, for that year the car would spend a lot of time in the back while quick-turnover jobs came & went - which is par for the industry. Since this car had minor damage all over, he did suggest that shop in earnest, once the quarter was seen to.

The main difference between Maaco and the two body folks I talked to was that the latter would strip the entire car to bare metal, whereas Maaco will take it down a bit & leave most of the original paint layer.

Again, with a chain like Maaco, it really depends on the individual shop. This one had a good reputation, I've seen their work, and have personally had work done by them. Not as risky as it sounds - but we'll know for sure in a couple weeks. I know that they are working on it, and they they are keeping it inside.

LobsterboyX
Jun 27, 2003
I want to eat my chicken.
you're a brave man Bob - I've never had the want to paint a car because of the insane amount of work - because of this, I only have ever had one car painted and that was my Nova when I was 16-17 and from that day forward I pretty much made up my mind that I never wanted to go thru that hassle and intense money spend ever again.

Re: Maaco: as you said, it really depends on the shop and its rep, in the 80's and 90's Maaco and other production paint shops started buying up independent shops and doing a franchise kind of thing - my local Maaco was actually an Earl Schieb when I was a youngster, and according to old timers, it was the place to go from the 50s-70s.

However here in car mecca, there are still some production shops that aren't under the bubble of the big name corporate titles - Back when someone rear ended my Cadillac, a goon who was a writer at a really big production shop came to the rescue and my caddy was fixed among high end insurance jobs - bmw, benz, audi, lexus... they all send their claims there (still to this day I owe him big time - Thanks Andrew!) If I was to ever do a car again, I think this would be the route I'd go

I dealt with another guy who worked at one of these shops, it was so shady, we dropped a buddys 53 chevy off at this house in a rough area, he came out, he gave him the keys and $1000 cash and the guy just said "ill call you" - 3 weeks later we returned to a beautifully painted car, more money was given and off we went. The car had about 20 more miles on it than it did when we dropped it off. The paint was so great it made me want to do it, but I really just cant trust someone with any of my cars like that... poo poo, I wince at the thought of a valet taking my daily....

then there are old timers like the guy you mentioned - these are the best... period... but you have to keep your wallet open and be patient, two things I'm not too keen on.

Painting cars in general is such a touchy subject, it can go wrong so quickly and there are so many variables that a 2k paint job can look like a 20k paint job and a 20k paint job can look like a 2k paint job - I've seen the horror stories - overspray in the interior, engine bay - painted tires and exhaust pipes, the totally wrong color sprayed - two tone lines that are a mile off, and then super clean jobs that look like they are still wet... I have seen both of these kind of jobs come out of a Maaco - again, you're a brave man Bob!

PainterofCrap
Oct 17, 2002

hey bebe



Hope I ain't that brave. We shall see...

I was pleasantly surprised that they were moving along smartly. I dropped by the shop without notice. It was outside, which didn’t thrill me, but it didn’t look like it had been outside long. These were taken February 6.





The shop called on the 12th to say that there would be an unexpected two-week delay: the car was in one booth, and all of the parts were in another, and their paint guy threw a positive COVID test, so he’s out for two weeks, and it’ll be the first car they paint when he gets back.

It may be true; it may be bullshit. We’ve had some winter weather that no doubt has generated a raft of quick-turnaround collision work.

I’m not concerned about the delay so much as that they may decide to park it outside. The manager assured me that it had to be kept in because it was masked up & covered in plastic. Given the state of the bodywork in the above photos, it would be a really bad idea to expose that work to extreme cold or precipitation. In my passive-aggressive style, I’ve dropped by & orbited the shop a couple of times, and it ain’t outside, and it’s in no condition for a joyride.

We shall see.

SO

Work continued while the garage was empty; I had a long list of stuff to do to all the stuff that was removed. It’s a lot more fun to restore and refresh parts under good light, inside, with ample time.

Which leads to a brief philosophical aside: It took considerable restraint to set limits on what was going to be done. What’s crazy is that this car looks better the more it is taken apart. Many parts look brand-new. They stand in contrast to other worn and dinged parts, and the temptation to bring it all back to the same level was great… Time & again I have read anecdotes about "all I wanted to do was freshen the paint, and now it’s been ten years and $85,000 but wow, look at my concours restoration!" (said the divorced man living in a refrigerator carton under a bridge). I used to shake my head at these stories…but drat, it is easy to see how it happens.

But no. This is a driver, and if I had that kind of money, it would go elsewhere. I’d be terrified to drive a concours-restored car. I understand why the ding-dongs put fencing around their cars at car shows…but I don’t ever want to be one.

/rant/end

The taillights: this is what I meant by really clean originals. These are straight off the car:





They weigh a ton. You could beat someone to death with one of these.

The chromed frames are potmetal. The inside surface is painted with what research defined as “argent silver,” which was (and remains) a very popular shade used by GM and others, chiefly to paint wheels. It’s used here, and on the plastic grille inserts. The best can brand I could find was by VHT. Application is weird: unlike most paints, you get to try & put two fog coats followed by a heavier coat, no less than ten minutes apart, and all have to be applied within an hour. Don’t make it? Too bad – you gotta wait seven days before the next coat.



Much Xacto tape cutting, & masking of the black. This paint was quite faded, and because of the way it was recessed, I decided to hand-paint the black recesses, rather than attempt to spray them.





Next up was the grille. Like modern cars, the grille and bumper make up most of the front end. Unlike modern cars, to get at the grille assembly, the bumper unit, entire headlight assemblies, and radiator top support have to be removed. It’s bolted to both fenders as well as the support. The center cross is potmetal; the grilles are plastic, with chromed potmetal surrounds. It weights about fifty pounds.



After 50+ years, this nose has boinked a few things, and the losers were the grilles, which had numerous cracks in the plastic. I may restore the originals; I had a spare set in the garage loft that were also cracked, but less so; the cracks were repaired with plastic epoxy, which did not hold – so I used an old credit card to reinforce the plastic over the cracks.



Then it took two weeks to lay down six coats of argent silver.
The red spot putty filled in the cracks. We will see how well spot putty plays with plastic.





https://i.imgur.com/fz5uwiM.mp4


Hand-painted the lettering. They came out better than expected.




The hubcaps are a factory upgrade, with bolt-on spinners. I’ve lost a couple, so over the years I picked up as many as I could find. When I first bought them, they were about $45. Now, they’re about $150. They have a neat visual effect due to the design & paint, that lends a “turbine” effect. The paint has to be good, though, and it’s usually a mess, if there’s any at all. Over the years, I’d paint one as I got it, which involved taping the hell out of it, spraying, then wiping off overspray with acetone.

Dishes are done!





(Protip: use the dishwasher parts washer after the wife has gone to bed. What she does not know won’t hurt me)

I had nine good ones, and that’s a lot of tape, so I took a header at making a mask out of very heavy aluminum foil and tape:






Took less than two hours. It significantly cut down on overspray and time






Which was detailed down with acetone - take a T-shirt rag and wipe each & every rib. The paint in each well has to be 'pushed' down away from the edge - it lends dimension to the well, so most of my time was spent removing paint.






Next: stainless belt trim and leather bench seat

PainterofCrap fucked around with this message at 10:47 on Feb 23, 2021

KozmoNaut
Apr 23, 2008

Happiness is a warm
Turbo Plasma Rifle


What an absolutely gorgeous kitty :3:

10/10 job on those hubcaps, they look brand new (probably better than new).

Tomarse
Mar 7, 2001

Grr



I love the car and am enjoying the updates!

I also struggle to contemplate the sheer length of your car speaking as someone who has never actually seen one close up or in person.

LobsterboyX
Jun 27, 2003
I want to eat my chicken.

Tomarse posted:

I love the car and am enjoying the updates!

I also struggle to contemplate the sheer length of your car speaking as someone who has never actually seen one close up or in person.

they're one of the most strikingly large cars you will see - especially as a convertible they are massive, slabby and just gigantic

-

If I got caught using the dishwasher for car parts there'd be one hell of an estate sale to go to...


also those hubcaps are amazing - not to detract from them, but have you ever thought about doing the wide 8? Those are IMHO one of the coolest GM styled wheels ever. right up there with the Buick kelsey hayes wires and the Cadillac Sabres

those taillights are amazingly mint... I love that you can still see that galvanizing on them. My old 60 Buick had taillight buckets like this, but that was really the only nice thing about that car.

PainterofCrap
Oct 17, 2002

hey bebe



LobsterboyX posted:

... - not to detract from them, but have you ever thought about doing the wide 8? Those are IMHO one of the coolest GM styled wheels ever. right up there with the Buick kelsey hayes wires and the Cadillac Sabres

Oh man...I did a loss once where a guy had a set of mint Cadillac Kelsey-Hayes wires in the basement. Been sitting there forty years. He would not part with them...

I really did not feel it for the hubcaps that came with the car...



...and immediately looked into getting a set of the 8-lugs. A full set needing total restoration was around $1500 in 2001. I never did find out what the restoration would cost.

I found a shop that was reproducing them. The entire set: drums, caps, trim rings, and any conversion hardware was about $6000. Then new tires. Then finding a shop willing to go through the dog & pony show of setting up their tire machine for open wheels...

While searching I found these spinner caps - the first upgrade option from the standard covers. I fell in love with them, moreso after I got them into my grubby hands, and it was sealed when I figured out how to paint them.

I haven't ruled out getting 8-lugs at some point, especially since someone makes an aftermarket 15" rim for them...but it first needs a new top after I get done reassembling it, and I'm struggling with the leather seats - I either have to fix & restore them myself, or have an upholstery shop do it, because no one makes a repro leather skin set for these cars, only vinyl.

***

One side note: it has been an adventure in mid-century automobile construction. Part of the reason this car weighs two tons: In 1966, no one gave a poo poo what parts weighed. The cigarette lighter weighs about ten ounces and would be a handy ballistic should the need arise.

The grilles are plastic; the chrome surround, there, is potmetal. Each chrome surround is held on to the plastic with ten 3/16" machine screws. Yes, there are forty screws just in the plastic grill part. Then, they in turn are attached to the cross piece from behind, and held in with four steel brackets per side, each with a stud, bolt, bracket, and two screws to secure the bracket to the steel floor. So eight total.

The taillight buckets (the galvanized part) are bolted to the frame (what I restored) with a gasket and the lens sandwiched in the middle, with eight double-threaded bolts, visible in the photo up-thread. Those are not nuts - that's a single piece of metal: these are machine-threaded, with shafts of different diameters, from each end to the middle, because they not only hold the assembly together, but also hold the unit to the rear tail panel of the car, and are attached in turn to a larger painted bucket in the trunk. So a fully-assembled taillight unit weighs in the neighborhood of fifteen pounds.

PainterofCrap fucked around with this message at 16:31 on Feb 24, 2021

StormDrain
May 22, 2003

Thirteen Letter
Awesome. Looking forward to watching this one. Makes me laugh once again, I complain that all SUVs these days are the same. Then I look at each detail on this car like "oh so like the Galaxie but a little different". Giant rear quarters. Trim on the front fender that's impossible to get at. Linear speedo and those bucket seats.

Are you getting anything rechromed?

What tape are you using and do you do anything special to get tight lines?

What kind of paint are you using, for example, on the lettering?

PainterofCrap
Oct 17, 2002

hey bebe



StormDrain posted:

Awesome. Looking forward to watching this one. Makes me laugh once again, I complain that all SUVs these days are the same. Then I look at each detail on this car like "oh so like the Galaxie but a little different". Giant rear quarters. Trim on the front fender that's impossible to get at. Linear speedo and those bucket seats.

Are you getting anything rechromed?

Nope. There are a couple pieces of the stainless lower belt that have been beat-up a bit by road debris, and have 'acne' (you'll see these in an upcoming post) but fortunately, everything else is in excellent shape. I'm going to live with it. The day I start rolling around on the pavement to bemoan the imperfect chrome down there on the rockers...just shoot me. Put me out of my misery.

I am fortunate to have Frankford Plating about a half-hour away, in case it ever comes up.

StormDrain posted:

What tape are you using and do you do anything special to get tight lines?

3M blue painter's tape. Cut on formica with a steel straight-edge and using a brand-new X-Acto blade (went through a few). Surface prep, surface prep, surface prep. Soap, water, isopropyl alcohol. Rub the tape in place real good. Be patient, wait until the paint has cured. It was a week after the last coat before I removed it.

(e) on the grilles: I spent a fair bit of time under strong light picking out exactly where the silver should stop. The grille inserts are molded out of black plastic - the black part of the grillework is not painted. So I had to be sure not to overspray on it, as removing it could be tricky; I did not want to find out what acetone would do to 55-year-old plastic if I didn't have to. So I saw a tiny step-down, and that was my cut-line for the tape...tape was rolled onto the grille, rubbed in tight, then laid and lightly adhered up the sides. The aluminum handle of an X-Acto works great to rub down tape for solid adhesion, though you could use a butter knife, or a metal putty knife or drywall joint knife, fine screwdriver...something that can really get the tape into the corners. Then it was a matter of trimming to the step - which went well as long as the blade was sharp, and pristine. Patience and strong light were key.

You can sorta see the step in the video as the tape comes off. That's why the edge is so sharp.

StormDrain posted:

What kind of paint are you using, for example, on the lettering?

Believe it or not, my go-to brush paint was Testor's enamel. For models. Extremely durable.

PainterofCrap fucked around with this message at 06:48 on Feb 25, 2021

StormDrain
May 22, 2003

Thirteen Letter
I believe it! Testors enamels were on my list to use as well, I wasnt sure how they hold up to UV exposure though.

LobsterboyX
Jun 27, 2003
I want to eat my chicken.
+1 for Testors - I've used it to paint the emblems on the back of my wagon - it actually has held up pretty well - been on there for 4 years now... my job painting it was less than stellar, but the paint has lasted great. I've also had good luck with One Shot enamel paint.



I actually cleaned up my over paint with a razor blade and some paint thinner, the real test will be when/if I ever get around to pulling the side emblems off to do them in red..

PainterofCrap
Oct 17, 2002

hey bebe



Stainless Trim Belt

I don't have many 'before' photos aside from this one -



the fade and damage are visible, though.

These pieces are held on with a combination of friction clamps (little lugs cast into the back of the belts are shoved into these square, spring-loaded clips, which in turn fit into these square holes cut in the lower body panels. At least one is visible in the welding series), sheetmetal screws, and strategically-placed caulk and butyl tape (more on butyl tape later).

I didn't have a whole lot of plans for these; the chrome was generally in good condition, especially where it counts: the top two-thirds, where it is most visible.

Like everything else, they were washed in the kitchen sink while my wife was, uh, otherwise indisposed. This was a challenge with the two long pieces, as these are over eight feet long, and the kitchen is about 14X6. I wound up knocking the vintage Kit-Kat clock off the wall, so there was a brief interlude while I repaired it.

On close inspection, the paint was really faded, even faded away in areas...not too surprising on a vehicle old enough for early retirement. I lightly sanded the paint in the channels with 800-grit taped to a piece of wood, since I couldn't find a paint stirrer. Cleaned everything out. Taped off the broader swatches of chrome-plated areas, and applied three coats of semi-gloss black:









...and cleaned the overspray off of the top fluted edges with acetone (yes, I wear rubber surgical gloves)

They popped pretty good.

I learned about butyl tape while removing the trim covering the pinchweld, which is the formal name for the cut-out where the convertible top fabric descends below the rear deck area. the curved opening is made up of two sheets of steel, that are extensions of the rear quarters which meet at the centerline of the car and are clamped together with the panel between the trunk opening and the

never mind, Here:


(you can see the tear in the convertible top. It's not repairable :( )



All of those little bumps are individual spot welds.

ANYWAY you see all of the crud there. Well, it ain't crud, it's butyl tape, and it was used as a seal to prevent water from sitting on the pinchwelds and rusting them out. The metal there was factory-fresh, and no wonder, because boy howdy, they laid this stuff on thick. Top and bottom. It had to be scraped off with a putty knife, then a pick, then I emptied a can of WD-40 and a couple of scrubbies to get it down to the paint.

They used this stuff on every body cut nut inside the doors, and the fenders - wherever a chrome element was attached, the nut had a thick splork! of this stuff on it...which is why none of the holes have any rust at all. It was all still supple and sticky.

This was a mid-level GM car. Sold for about $4200 in 1966. The care and attention to detail on stuff like this is a testament to what this country used to be able to do. This car was assembled in a couple hours, and they took the time to apply this precursor to acrylic latex caulk to every single ornamental piece. Amazing.

So, of course, I have to put it all back. It's gonna be fun. Yes, you can still buy butyl tape!

Brief Interlude: as seen in the Maaco lot while dropping off:





Deer whistles? On MY Town Car??

The 80s were an odd, odd time.

PainterofCrap fucked around with this message at 07:52 on Feb 25, 2021

beep-beep car is go
Apr 11, 2005

I can just eyeball this, right?



I haven't seen deer whistles in a grip of time! I remember being a kid in the 80s and begging my dad to order some for our car (1st gen Taurus) because I thought they looked cool. He told me they were a scam and "it's not a good idea to give scammers money, it just emboldens them."

I love watching all the work you're doing on the car. It's going to look minty fresh when it's done!

monsterzero
May 12, 2002
-=TOPGUN=-
Boys who love airplanes :respek: Boys who love boys
Lipstick Apathy
That trim is looking great!

Butyl tape is good stuff. I use it to bed the hardware on my sailboat. If you haven't already gotten a roll, I strongly recommend Bed-It brand... it's pricey, but it stays more solid than the RV/home depot grade butyl and was easier to work with. The cheap stuff was like working with chewing gum and squished out a lot more when it go hot.

PainterofCrap
Oct 17, 2002

hey bebe



Thank you, just purchased! I have a roll I bought through Amazon - even if it's hard to work, it should serve for the trim fasteners, and the Bed-It will be saved for the pinchweld/trim.

PainterofCrap
Oct 17, 2002

hey bebe



Leather Bench Seat

This one is fairly boring.

The upholstery is leather. After fifty years, the seat covers, particularly the rear bench, had suffered the effects of being in an open car.

I’m sure the skins would be in better shape if I'd ever performed basic leather maintenance over the last twenty years . Wiping them down with Armor All twice a decade doesn't really count. The stitching might even be intact had I not used the car as a step-ladder now & then to reach stuff in the rafters.

So I wanted to make a go of repairing the stitching. A tall order because a) I have no formal sewing lessons and b) exactly how it was stitched together remains a mystery.

I had replaced upholstery before, so I knew the skins were held on to the seat frame with hog rings - a ‘C’-shaped staple designed to affix a tag to a pig’s ear. Turns out to be the perfect auto upholstery fastener for at least a century, and are probably still in use somewhere.

After a few delays



The cover was detached from the front and sides. The seat bottom leather cover consists of a layer of foam with a thin canvas bonded to one side. The leather is laid on top, and the tuck is stitched together. It appears that at Fisher Body Works they used large sheets, folded at each tuck, sewed, then opened, then on to the next seam to make a roll, rather than sew individual leather panels together.

Most of the factory stitching was fine and solid; there were a half-dozen runs where the threading along sections of seams had popped. My plan was to use the original holes & re-stitch. While I was puzzling out the best way to do that, I tried a couple stitches with a sailmaker’s curved needle. The leather was almost crunchy- far too hard to be able to work a needle through.

So I spent the last two weeks trying to soften it.



First week involved slathering the leather with an extremely heavy coat of leather conditioner, and bagging it to enhance absorption. There may have been improvement, but it wasn’t much. After an entire bottle:



So I headed off to Tractor Supply Co and picked up neatsfoot oil, mink oil, and saddle soap.



After drowning it in neatsfoot oil, it was quite, ah, shiny:



No point in covering it: it absorbed the oil almost before my eyes, particularly in the seams and cracks. I spent all last week coating it about four times a day. It kept taking it. Finally, yesterday, the leather was still fairly stiff, but far more pliable at the original seams & holes - sewing could begin.

I could not duplicate the machine stitching. The first repair I did was essentially pulling the tops of the tuck together, which required the curved needle:

https://i.imgur.com/UIZCqrU.mp4

It was OK, but not as tight was I would like even after pressing the sides together and taking up the slack in each stitch, so I switched to a straight needle and did a straight loop stitch. This both made a tighter stitch and also went a bit faster:

https://i.imgur.com/rV2nIEE.mp4

The home-made repair is noticeable to me; I’m hoping no one else will. I’m OK with it.




The cover was then pulled back over and reattached to the frame.



The car is supposed to be done this week. I’m getting my vaccine on Tuesday, so if I have a strong reaction then the call will come while I feel like poo poo.

gently caress it. Vaccine ahoy.

Next: The Car

PainterofCrap fucked around with this message at 18:06 on Mar 1, 2021

taqueso
Mar 8, 2004


:911:
:wookie: :thermidor: :wookie:
:dehumanize:

:pirate::hf::tinfoil:

That looks a billion times better, nice work.

congrats on a vaccine appointment

IOwnCalculus
Apr 2, 2003





Holy poo poo, awesome all around here.

If/when I ever repaint the C10, I'm going to have to take it down to bare metal - it's got factory paint, a 1990 respray with clearcoat problems, and a 2000 respray with adhesion problems all on it. No chance anything on top of that is going to look like anything but poo poo.

Definitely interested in how this all comes together. I personally would be extremely happy with something equivalent to a modern factory job - maybe not the kind of paint you want to go swimming in, but it's completely uniform and durable.

KozmoNaut
Apr 23, 2008

Happiness is a warm
Turbo Plasma Rifle


That looks so much better.

My experience with trying to restore really dry leather has always been that it seems to drink up the oil and grease, and while it will look pretty good, all of the strength of the material is just gone. It'll crack if bent too much and pull apart surprisingly easy. Once it dries out beyond a certain point, all restoration is purely cosmetic. Never trust a restored leather strap or belt to hold anything critical.

For crunchy, can't-pass-a-needly-through seats, they'll look good for a while, but definitely prepare for extensive upholstery work.

PainterofCrap
Oct 17, 2002

hey bebe



Thanks!

I did have two holes where the leather tore between them - but just the two.

It flexes and bends OK, it's just not nearly as supple as I'd like / a new Lexus

If they indeed to fall apart, I'd have to settle for the vinyl skins.

LloydDobler
Oct 15, 2005

You shared it with a dick.

Now that you're all done, here's my advice! I've had decent luck stripping the whole skin and sewing it from the back side to really pull the joint together. Hog rings are still in use, I just sold some seat skins from a 2008 Volvo where I had to clip them all. They sell the rings and the special pliers pretty much anywhere you'd think to look.

Here's some before and after on my vinyl seats from 1966:









I got that last one a little too tight.

Also Leatherique markets their products as a full restoration solution, I first saw it used on some vintage Jaguar seats. Not sure if it's really any better or worse than the usual but it might be worth researching.

And you don't have to settle, I bet you could find a shop to re-make them in the OEM style out of leather for not a massive premium over the off the shelf replacements. It's not like they're a particularly complicated shape.

PainterofCrap
Oct 17, 2002

hey bebe



drat, nice tight seams! Nice work

The last estimate I was quoted was something like $1500 for the rear bench; that was years ago, though.

The way these were assembled, I couldn't get to the back of the leather. I loop-stitched through the attached foam (not the seat foam, but the thin foam with the canvas backing, to create the tuck & roll)

PainterofCrap
Oct 17, 2002

hey bebe



I dropped by the shop yesterday & noted that it was outside. Not too thrilled with the flash rust on the hood.





I was told that it was going back inside towards the end of the day, and that it would be painted over the next couple days, and probably done Monday.

I went back around noon today, and it was inside...hopefully, in the process of having the prep completed & being painted.

It's being painted 2-stage - I don't know much about it. I assume the color coat is laid, then an indeterminate period of time passes, then they apply the clear. Is anything done to the clear, or is that it? And how long should that reasonably take?

As Nero Danced
Sep 3, 2009

Alright, let's do this
I can't tell you what two stage paint means, but you should stop by Sunday morning. If it's back outside again, take it to another painting place because I'm getting annoyed just reading it, I can't imagine it being my car and them treating it so disrespectfully.

StormDrain
May 22, 2003

Thirteen Letter
I don't know what your painter will do, but...

Clear coat goes on as soon as you can, after the base has flashed. That's when the car is the cleanest possible and all the prep is already done. I waited maybe an hour. If you had opted for the $20k paint job, then no, they would block sand the car again to get the paint uniform, unless it's a metallic. Don't sand metallic, it'll gently caress up your sprinkles.

Then the clear can be block sanded as well, and polished. Again, not sure what they include, I think a well sprayed clear can level out pretty well without it. I did not have that result.

I have watched this video a dozen times. The comments crack me up every time.

https://www.youtube.com/watch?v=Lw0ObOdWnRE

Godholio
Aug 28, 2002

Does a bear split in the woods near Zheleznogorsk?

As Nero Danced posted:

I can't tell you what two stage paint means,

Base coat and clear. Single stage is what most people would call lacquer, like what cars got pre 1980s or so. It's not really lacquer paint anymore, but the name lingers. The base coat itself gets polished up to a high gloss.

PainterofCrap
Oct 17, 2002

hey bebe



I have been alerted by the shop that the car is ready for pick-up.

Leaving within the hour to inspect the work; if it's all good, then I'll hail a flatbed.

VVV Oh, no, I agree 100%. I was concerned that shoving it off to the side for that sweet, sweet fast-turnover work would become a habit VVV

PainterofCrap fucked around with this message at 16:54 on Mar 11, 2021

StormDrain
May 22, 2003

Thirteen Letter
That really beats six months to a year of waiting. That seemed super fast. Of course it ain't my car so maybe you perceived it differently.

LobsterboyX
Jun 27, 2003
I want to eat my chicken.
thats a fantastic turnaround time! lets hope the work is up to your standard! waiting for pics!

PainterofCrap
Oct 17, 2002

hey bebe



Your wait is over

















Overspray!


I arrived at the shop in the early afternoon. Car was out front.

With my Type-A antenna at full extension for blems, I immediately found that there were still a ton of tiny dings on most surfaces. To be fair, I had never seen most of these before, ever; the curse of fresh, shiny paint, especially black or red, is that everything stands out.

None of this shows in the photos.

Noticed also a fair amount of orange peel.

Antenna retracted. I'm good with it. Had I spent 24-large and waited a year, I'd be royally pissed.

Had I spent 15-large and waited seven months, I'd be pretty annoyed.

However, this is about what I expected, and for the price point and my goals, it's peachy. It is worlds of improvement over what left my garage on January 25.

There are only a handful of folks I know that'll see the dings. Or notice the orange peel. Then again, go to any showroom, and you'll find some orange peel.

StormDrain
May 22, 2003

Thirteen Letter
I can imagine that, it looks drat good in photos and in person I bet it looks great too. Some of the glitz of chrome will distract from it as well.

IOwnCalculus
Apr 2, 2003





That's looking drat good to me.

PainterofCrap
Oct 17, 2002

hey bebe



StormDrain posted:

I can imagine that, it looks drat good in photos and in person I bet it looks great too. Some of the glitz of chrome will distract from it as well.

Great minds think alike!

They matched the color perfectly, and gave me at least a pint of leftover paint - I have to decant it into something more air-tight, like a mayonnaise jar.

There is a slight scrape where the hood edge juuust touches inside the end of the left front fender. This is due to misalignment of the fender, from when I loosened all of the fasteners to get it limber enough to get behind it, and will be addressed when I put the call-out letters back...which will be the first thing because it's the most difficult task, and most liable to scrape paint between the fender & the door edge.

The scrape appears to be into the clear coat a little, and it'll likely buff out :) No, really.
.

PainterofCrap fucked around with this message at 06:17 on Mar 12, 2021

LobsterboyX
Jun 27, 2003
I want to eat my chicken.
Really looks good for the money - I wonder if they put enough paint on it that you, or a pro could really get in to it with a color sand and make it look like a 24k jobber?

I'd consider yourself lucky with only that overspray - I had a friend whos interior got blasted pretty good - took him quite a long time to get it off.

for years I've tried to perfect my technique with paint correction, I thought I was good - then a real pro came over to do my new lexus and hoooolyyy poo poo

LloydDobler
Oct 15, 2005

You shared it with a dick.

That's awesome, I hate that nervous OCD that comes right as you see something that you hope is great but expect to be disappointed. Like last week having a car "fully detailed" only to pop the hood and find the engine untouched. Or when I got a 3 year old car painted and the shop thought I would understand that "scuff and spray" meant "paint right over rock chips instead of filling them".

If the dings bother you, a paintless dent removal specialist could probably poke them out now that the paint is all glossy. And orange peel is easily remedied with wet sanding.

Both things can be taken care of at any point in the future as well, as time goes by and you decide whether they get more or less annoying with age.

Valt
May 14, 2006

Oh HELL yeah.
Ultra Carp

LobsterboyX posted:

Really looks good for the money - I wonder if they put enough paint on it that you, or a pro could really get in to it with a color sand and make it look like a 24k jobber?

I'd consider yourself lucky with only that overspray - I had a friend whos interior got blasted pretty good - took him quite a long time to get it off.

for years I've tried to perfect my technique with paint correction, I thought I was good - then a real pro came over to do my new lexus and hoooolyyy poo poo

I'm pretty sure this is base and clear. So you could probably just wet sand out the orange peel. Assuming they put enough clear on it that you wouldn't just immediately burn through the clear.

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Godholio
Aug 28, 2002

Does a bear split in the woods near Zheleznogorsk?

LobsterboyX posted:


I'd consider yourself lucky with only that overspray - I had a friend whos interior got blasted pretty good - took him quite a long time to get it off.

This for sure. When I bought my 66 Corvette it was on its third paint job. Originally Sunfire Yellow, then some kind of teal, then a respray back to original. There was yellow overspray on the tires, the mufflers, the soft top where it got through the gaps, a dusting on the inside of the driver's A-pillar trim, the entire underside of the hood was painted (should be black), and all the weather stripping in the entire car was crispy yellow.

I used to wonder if the rear end had been replaced because of the teal paint, but then I noticed the wiring harness just under the hood was also teal. So overspray helped piece together some of the history.

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