Register a SA Forums Account here!
JOINING THE SA FORUMS WILL REMOVE THIS BIG AD, THE ANNOYING UNDERLINED ADS, AND STUPID INTERSTITIAL ADS!!!

You can: log in, read the tech support FAQ, or request your lost password. This dumb message (and those ads) will appear on every screen until you register! Get rid of this crap by registering your own SA Forums Account and joining roughly 150,000 Goons, for the one-time price of $9.95! We charge money because it costs us money per month for bills, and since we don't believe in showing ads to our users, we try to make the money back through forum registrations.
 
  • Post
  • Reply
Powershift
Nov 23, 2009


spog posted:

How much would a spark plug change for a W12 Phaeton cost at dealer prices?

Probably not much, in being a W12 the spark plugs are reasonably accessible. A couple bolts to get the upper intake off and everything is right there.

You wanna talk dealer hell. the Merc V12s have 24 plugs serviced by 2-4 long coil packs.



These really belong in the thread too because they're $1000 a piece used, and garbage.

Adbot
ADBOT LOVES YOU

InitialDave
Jun 14, 2007

I Want To Believe.

Cojawfee posted:

Do they have to come with a certificate saying they are for airplanes?
That's how this stuff works. You're not paying for the parts, you're paying for the paperwork.

ExplodingSims
Aug 17, 2010

RAGDOLL
FLIPPIN IN A MOVIE
HOT DAMN
THINK I MADE A POOPIE


InitialDave posted:

That's how this stuff works. You're not paying for the parts, you're paying for the paperwork.

So how does that work? Is there like an inspection thing where they verify the parts in you engine or something?

Magnus Praeda
Jul 18, 2003
The largess in the land.

ExplodingSims posted:

So how does that work? Is there like an inspection thing where they verify the parts in you engine or something?

I'm not an authority on airplanes but if it's anything like other "gently caress this up and people die" industries it's a chain of custody. If there's a problem (or accident), each part has a paper trail with signatures of everyone that's laid hands on it all the way back to the drawing on the engineer's desk. That way they can figure out who gets the blame (and the bill/jail time).

edit: that too
VVVVV

Magnus Praeda fucked around with this message at 01:07 on Jan 23, 2018

spookykid
Apr 28, 2006

I am an awkward fellow
after all
And more importantly, issue recalls to people running the same parts lot.

InitialDave
Jun 14, 2007

I Want To Believe.

ExplodingSims posted:

So how does that work? Is there like an inspection thing where they verify the parts in you engine or something?
I don't know the specifics of how you're expected to manage your record retention with privately owned light aircraft, I'm at the manufacturing end of this stuff, but I suspect it is some flavour of "if it all goes to poo poo and you can't show the parts at fault you used were certified for that application, the FAA will bum you to death".

Magnus Praeda posted:

I'm not an authority on airplanes but if it's anything like other "gently caress this up and people die" industries it's a chain of custody. If there's a problem (or accident), each part has a paper trail with signatures of everyone that's laid hands on it all the way back to the drawing on the engineer's desk. That way they can figure out who gets the blame (and the bill/jail time).
Pretty much. I am that engineer, and while an honest mistake is somethign that can be accepted, a deliberate act of falsifying certification, signing something off as compliant when you know it's no good, that's some serious poo poo, and if people die, you'll be in real trouble.

http://www.aerolegalservices.com/Articles/2012-02-06%20Criminal%20Prosecution%20for%20False%20Maint%20Records.shtml


Dannywilson posted:

And more importantly, issue recalls to people running the same parts lot.
Yes. Batch traceability is a HUGE deal. I've binned tens of thousands of dollars worth of parts that were almost certainly perfectly ok, simply because someone had mixed up two different lots of the same grade of material at some point in the process.

spookykid
Apr 28, 2006

I am an awkward fellow
after all
There's a really good episode of Air Crash Investigations that I've been made to watch several times over the years about Partnair flight 394 that goes into quite a bit of why you are paying $50 per plug:

http://www.dailymotion.com/video/x39yed6

Dr.Smasher
Nov 27, 2002

Cyberpunk 1987
We have a stupid amount of traceability and paperwork just for the toilet seats we make for planes.

xzzy
Mar 5, 2009

It's not stupid, remember Dead Like Me? If a toilet seat murders someone they're gonna wanna trace where it came from.

Cojawfee
May 31, 2006
I think the US is dumb for not using Celsius
I remember seeing something somewhere that a used piece of plastic for hanging a phone on cost hundreds of dollars because it goes on a plane.

charliemonster42
Sep 14, 2005


InitialDave posted:

I don't know the specifics of how you're expected to manage your record retention with privately owned light aircraft, I'm at the manufacturing end of this stuff, but I suspect it is some flavour of "if it all goes to poo poo and you can't show the parts at fault you used were certified for that application, the FAA will bum you to death".

Basically this. If for some reason you end up in an accident that gets the FAA involved, they’ll inspect the engine as a matter of course and verify that the spark plugs are the same as those listed on the type certificate for the plane. If they’re wrong, you (if you’re alive) or your mechanic (more likely) has some splainin to do. The plugs don’t come with any significant paperwork.

The plugs for my plane are about $5 more than other Champion plugs, and $15 more than Tempest models of the other Champion plugs. However, because it’s a niche application, Tempest won’t make plugs without a commitment to order something like 10,000 plugs or something ridiculous. There just aren’t enough Franklin powered planes flying to make it worth it to anyone to stump up the money. Apparently even Champion has on occasion considered dropping the plug but didn’t because they realized they’d be leaving us all high and dry.

Bass Ackwards
Nov 14, 2003

Anything can be used as a hammer if you try hard enough.

BitBasher posted:

What's the gas mileage on that?

18 inches per gallon.

Elmnt80
Dec 30, 2012


Airplane certs are weird. We carry an aviation grade oil from amile, but because they don't want to pay for that cert on the oil, we sell it as airboat oil. Their rep flat out said it wasn't worth getting the cert compared to selling it this way for $7 a qt.

https://www.oreillyauto.com/detail/...6062046/2497737

StormDrain
May 22, 2003

Thirteen Letter

Elmnt80 posted:

Airplane certs are weird. We carry an aviation grade oil from amile, but because they don't want to pay for that cert on the oil, we sell it as airboat oil. Their rep flat out said it wasn't worth getting the cert compared to selling it this way for $7 a qt.

https://www.oreillyauto.com/detail/...6062046/2497737

Ok so that’s what I thought an airboat was going to be but I secretly hoped it was for dirigible engines.

Elmnt80
Dec 30, 2012


I promise to ask the amile rep if the oil is suitable for that next time hes in.

IOwnCalculus
Apr 2, 2003





azflyboy
Nov 9, 2005
Another fun "plane parts are expensive" story:

The Q400's I fly are fitted with a HUD for use by the captain, which is projected onto a fold-down piece of glass that's roughly the size and thickness of a paperback novel. If that piece of glass is damaged, it's something like $20,000 to replace, despite the fact that it contains zero moving parts or electronic components.

Colostomy Bag
Jan 11, 2016

:lesnick: C-Bangin' it :lesnick:

Powershift posted:

Probably not much, in being a W12 the spark plugs are reasonably accessible. A couple bolts to get the upper intake off and everything is right there.

You wanna talk dealer hell. the Merc V12s have 24 plugs serviced by 2-4 long coil packs.



These really belong in the thread too because they're $1000 a piece used, and garbage.

Fortunately there is a place that rebuilds them on an exchange basis. They'll send you a coil pack to see if it solves your problem and if it does great, keep it and send yours back. I'm thinking it was 6-$700 last time I looked.

It is really quite a complicated ignition system.

xzzy
Mar 5, 2009

https://i.imgur.com/NErkjmD.gifv

"this is your face in a car equipped with takata airbags" would have been a good alternative title.

Phanatic
Mar 13, 2007

Please don't forget that I am an extremely racist idiot who also has terrible opinions about the Culture series.

Kept waiting for the engine to blow.

Colostomy Bag
Jan 11, 2016

:lesnick: C-Bangin' it :lesnick:

Oh and to add for crazy MB prices (and horrible failures if it happens)....

The Maybach (not the recent ones, the 57/62 from a decade ago) has some interesting repair costs. The alternator brand new is around $15K. Rebuilts are only $8K though. :v:

Interesting that they are 350 amp monsters while the stock S class is "only" 220. Although both cars have liquid cooled alternators, the Maybach has an entirely different serpentine drive setup.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

azflyboy posted:

Another fun "plane parts are expensive" story:

The Q400's I fly are fitted with a HUD for use by the captain, which is projected onto a fold-down piece of glass that's roughly the size and thickness of a paperback novel. If that piece of glass is damaged, it's something like $20,000 to replace, despite the fact that it contains zero moving parts or electronic components.

It's probably doped with some anti-reflective bullshit and made through some tiny specialist that's friends/former coworkers with the chief of engineering.

InitialDave
Jun 14, 2007

I Want To Believe.

charliemonster42 posted:

Basically this. If for some reason you end up in an accident that gets the FAA involved, they’ll inspect the engine as a matter of course and verify that the spark plugs are the same as those listed on the type certificate for the plane. If they’re wrong, you (if you’re alive) or your mechanic (more likely) has some splainin to do. The plugs don’t come with any significant paperwork.
Yeah, we generally ship fasteners with a CofC (certificate of conformance), which is in effect just a statement of "this is what we say it is, and we're in a position to say that". More detail is available if people want it, but generally that's all that's needed, it's backed up by the actual test records and our own approvals etc. Next most common thing is if someone wants a copy of the material cert for the original raw material used, or of the FAIR (first article inspection report, the detailed conformance measurement information for the inspection sample part).

Occasionally you get a quality alert from someone come across your desk that says something like "do not buy titanium from Bob & Frank's Ti Supply Shack" or whatever, and that's generally a sign someone done hosed up and tried to pull a fast one, the last couple of times it's happened it's been due to falsification of CofCs.

wolrah
May 8, 2006
what?

InitialDave posted:

Yes. Batch traceability is a HUGE deal. I've binned tens of thousands of dollars worth of parts that were almost certainly perfectly ok, simply because someone had mixed up two different lots of the same grade of material at some point in the process.

One of my customers makes a bunch of aviation components, including fasteners. Somewhere along the line there was a paperwork fuckup, and long story short my simracing rig is held together with bolts that are supposed to be something like $100 a piece with their documentation intact but because of whatever went wrong they just let me grab what I wanted out of a bin.

xzzy
Mar 5, 2009

Sounds like we need some blockchains in here to fix this, will finally bring air travel costs down!

CornHolio
May 20, 2001

Toilet Rascal
A friend just posted these to Facebook. I guess this just happened to her minivan.



Humbug Scoolbus
Apr 25, 2008

The scarlet letter was her passport into regions where other women dared not tread. Shame, Despair, Solitude! These had been her teachers, stern and wild ones, and they had made her strong, but taught her much amiss.
Clapping Larry

xzzy posted:

Y'all should pick up a copy of John Muir's VW book then.

Though I guess it doesn't have much in the way of anthromorphic beetles, but it's sort of in the ballpark.

The US Military's PM (Preventive Maintenance) Magazine is the crown jewel of anthropomorphized technology.

https://www.nsncenter.com/Library/PSMagazine

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

CornHolio posted:

A friend just posted these to Facebook. I guess this just happened to her minivan.





Freestar?

http://www.thetruthaboutcars.com/2013/07/total-recall-update-rustectomy-successful-but-change-is-in-the-wind/

That mouse fur carpet looks a little Pontiac-y to me, though.

Darchangel
Feb 12, 2009

Tell him about the blower!


Powershift posted:

Probably not much, in being a W12 the spark plugs are reasonably accessible. A couple bolts to get the upper intake off and everything is right there.

You wanna talk dealer hell. the Merc V12s have 24 plugs serviced by 2-4 long coil packs.



These really belong in the thread too because they're $1000 a piece used, and garbage.

Why would you not break that into several smaller coil packs? Oh, duh, Mercedes.

Humbug Scoolbus posted:

The US Military's PM (Preventive Maintenance) Magazine is the crown jewel of anthropomorphized technology.

https://www.nsncenter.com/Library/PSMagazine

Holy poo poo, Will Eisner created that! Neat!

InitialDave
Jun 14, 2007

I Want To Believe.

wolrah posted:

One of my customers makes a bunch of aviation components, including fasteners. Somewhere along the line there was a paperwork fuckup, and long story short my simracing rig is held together with bolts that are supposed to be something like $100 a piece with their documentation intact but because of whatever went wrong they just let me grab what I wanted out of a bin.
They probably shouldn't do even that, you should destroy nonconforming stuff to stop someone getting hold of it and it getting back into the supply chain as "genuine" (this does happen).

Trashing the head with an X ground across it would probably suffice to show they've taken steps to mark it as scrap, though.

BlackMK4
Aug 23, 2006

wat.
Megamarm

xzzy posted:

Sounds like we need some blockchains in here to fix this, will finally bring air travel costs down!

Synergistic blockchain and aerospace technology, built to leverage millenial based organic growth through trickledown economics

BlackMK4 fucked around with this message at 22:51 on Jan 23, 2018

CornHolio
May 20, 2001

Toilet Rascal

My bad, I thought it was her minivan. I think it's their other vehicle. Ford Escape I think.

Goober Peas
Jun 30, 2007

Check out my 'Vette, bro


It escaped alright

StormDrain
May 22, 2003

Thirteen Letter

CornHolio posted:

My bad, I thought it was her minivan. I think it's their other vehicle. Ford Escape I think.

Oh god there are dozens of photos of this happening. Now I’ll have to check in on my wife’s Escape.

azflyboy
Nov 9, 2005

BlackMK4 posted:

Synergistic blockchain and aerospace technology, built to leverage millenial based organic growth through trickledown economics

Will there be an app? Will said app "disrupt" air travel?

Darchangel
Feb 12, 2009

Tell him about the blower!


BlackMK4 posted:

Synergistic blockchain and aerospace technology, built to leverage millenial based organic growth through trickledown economics

BUZZWORD OVERLOAD :head asplodes:

InitialDave posted:

They probably shouldn't do even that, you should destroy nonconforming stuff to stop someone getting hold of it and it getting back into the supply chain as "genuine" (this does happen).

Trashing the head with an X ground across it would probably suffice to show they've taken steps to mark it as scrap, though.

Didn't one of those air disaster shows or articles talk about how counterfeit certs lead to a crash?

StormDrain posted:

Oh god there are dozens of photos of this happening. Now I’ll have to check in on my wife’s Escape.

Northern Salted Roads: not even once. It's like meth, for cars.

Darchangel
Feb 12, 2009

Tell him about the blower!


azflyboy posted:

Will there be an app? Will said app "disrupt" air travel?

Just put it in the butt cloud

babyeatingpsychopath
Oct 28, 2000
Forum Veteran


InitialDave posted:

They probably shouldn't do even that, you should destroy nonconforming stuff to stop someone getting hold of it and it getting back into the supply chain as "genuine" (this does happen).

Trashing the head with an X ground across it would probably suffice to show they've taken steps to mark it as scrap, though.

It's somehow deeply satisfying to change out a part due to high-time, and, after fighting with corroded fasteners and paint and sealant and grease and everything, being able to take that part sign the "DISCARD/SCRAP" and run it through the bandsaw.

Cessna Citation bleed-air precoolers require drilling out fifty-something rivets and are made of Superman's Kneecap. We broke a bandsaw blade and a carbide 3/8" drill bit.

I told it it was scrap using a splitting maul, and I think I put a dent in the edge of the maul.

InitialDave
Jun 14, 2007

I Want To Believe.

Darchangel posted:

Didn't one of those air disaster shows or articles talk about how counterfeit certs lead to a crash?
Wouldn't surprise me in the slightest.

babyeatingpsychopath posted:

It's somehow deeply satisfying to change out a part due to high-time, and, after fighting with corroded fasteners and paint and sealant and grease and everything, being able to take that part sign the "DISCARD/SCRAP" and run it through the bandsaw.

Cessna Citation bleed-air precoolers require drilling out fifty-something rivets and are made of Superman's Kneecap. We broke a bandsaw blade and a carbide 3/8" drill bit.

I told it it was scrap using a splitting maul, and I think I put a dent in the edge of the maul.
I normally use a bench grinder when I need to, though you can sidestep the whole issue by managing some form of secured scrap bin and farming it out to someone who'll give you a cert to say everything in it was put beyond use.

Adbot
ADBOT LOVES YOU

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

StormDrain posted:

Oh god there are dozens of photos of this happening. Now I’ll have to check in on my wife’s Escape.

https://www.ebay.com/itm/Rear-RIGHT-Shock-Mount-Rust-Repair-COMPLETE-Kit-Ford-Escape-Mazda-Tribute-/252424111294

:stare:

  • 1
  • 2
  • 3
  • 4
  • 5
  • Post
  • Reply