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Nerobro
Nov 4, 2005

Rider now with 100% more titanium!

Platystemon posted:

Yeah but monobloc engines look boring.

e: So pretty:



Those are some pretty amazing engines. The whole "stationary engine" thing is a mess of amazing hardware. When you need to build an engine that needs to run forever, and be as brutally economical as possible, you see some neat adaptations. Oil cooled pistons, that have a hundred jets to cool the whole piston face evenly. Crossslides to prevent any uneven cylinder wall loading. massively insulated exhausts to ensure all the energy gets to the turbocharger. Heat recovery systems, so you can run a steam, or at least hot water system off the exhaust. Big heaters to keep the engine at operating temperature even when not running.

And so on....

Sagebrush posted:

If they could turn fast enough to spin a propeller you're talking about 10,000 horsepower. At auto engine speeds 20-25,000.

If only it scaled that way. Piston speeds become a problem, so does cooling, and so does the ability to flow enough air.

R-Type posted:

The Lycoming O-360 is practically a large displacement ancient VW beetle/van motor that costs a loving grip to rebuild. loving FAA can go spin its collective rear end in a top hat on a rusty spike. A turbocharged Subaru engine with conversion and a prop gear box does fine.

The problem is more "industry" than FAA. Certifying an engine is not easy. Convincing someone they want to use an un-proven engine is even harder. Then putting your company under the financial risk of certifying anything is hard to do too. Toyota tried to get an engine certified in the early 90's. But they gave up on that project. The market is to small for the potential reward.

The experimental market, however, is full of interersting engines. And some of them are even ~really darned reliable~.

sanchez posted:

The more modern Rotax and Jabiru piston engines aren't shining beacons of reliability either, I think any single engine piston flight is inherently a bit sketchy regardless of manufacturer.

We are having our O360 overhauled right now, it made it over 2000 hours but had all 4 cylinders replaced at various times. Cost with new cylinders is just over $24k plus the labor to remove and reinstall it.

The guy flying a KR2 around the world, ended up with a Jabiru in his plane. I was talking to him about it two years ago, and he had nothing to say but bad things about those motors. They made weight... but were delicate due to it.

$24k to re-do an airplane motor is highway robbery. At least from a "mechanics point of view". Most of that cost is insurance and dealing with the very low volumes of motors. *sighs* The private flight industry needs something done to make it the size it was in the 50's and 60's.

PT6A posted:

Correct me if I'm wrong, but isn't the main problem isn't that these engines need some amount of lead for whatever reason, but rather that no one's been able to formulate 100-octane fuel that has the appropriate physical characteristics for aviation use while also being economical to produce?
Lead was needed before we had hardened valve seats. We've not "needed" lead in fuel since the late 60's. Also, most engines, once worn in, harden the seats through work hardening and are fine without lead even without hard seats.

The "real issue" is the plane was certified on 100ll. And if you run it on ANYTHING ELSE the data for running the engine is now bunk. Cheap fuel these days is auto gas, and that has at least some detergent and alcahol in it. That leads to some other issues with rubbers, fiberglass and fuel vaproization pressures. They're not big issues, but "things you need to be aware of". And really do need some testing to certify.

quote:

Another problem is that, although there are piston engines that run on Jet A now, they aren't attractive to training fleets because you have to convert the entire fleet at once or buy a new fuel tank.
And due to how few are made, the engines themselves are expensive. Diesels do fly though...

quote:

We have fuel-injected engines now that avoid the issue of carb icing, and I can't imagine a circumstance where one wouldn't have to worry somewhat about engine temperature. Short of liquid-cooling systems, which are heavy as gently caress, you're always going to have to be somewhat mindful of how power, temperature and airflow are interacting to cool your engine.
The practical weight difference between water and air cooling starts to be very small once you design an engine to be water cooled from the start. The whole engine shrinks, a lot. and airplanes have a lot of cooling air, so the radiators are small. You also then get to run the engine harder without consequenses, so the engine shrinks more from being able to build it as a more powerful engine.

The rotax motors are water cooled for good reason.

wolrah posted:

A lot of commercial generators use engines from the automotive world. I think these would be a good example of what sort of power output you can reliably get from one of these engines under a continuous load.

Generac for example will sell you a 5.4L 2V Ford Modular motor, rated for 230-260 HP peak in the trucks it shipped in, driving a 50kW generator while running on natural gas or propane. It's producing 80 HP at 1800 RPM when operating at rated power.

That cuts both ways. That limitation is part the generator, and part the motor. 1800rpm is very low, even for an american v8. But 1800rpm is a really good number for a generator.

A better comparison, with better duty cycle comparison is marine application. If you want to know what a chevy v8 can do continuously, look at what mercuriser sells.

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Hermsgervørden
Apr 23, 2004
Møøse Trainer

Just want to add my gratitude for sharing this, it is wonderful.

Ola
Jul 19, 2004

There's quite a few interesting alternative engine reports made by accident investigation authorities, but none are really conclusive as to which system is better than the other, because not enough people have killed themselves to give us a statistically significant body of data. But here's an interesting Australian one, in which the Australian engine maker Jabiru gets torn a couple new exhaust holes. https://www.atsb.gov.au/media/5769864/ar-2013-107-final-report.pdf

R-Type posted:

The Lycoming O-360 is practically a large displacement ancient VW beetle/van motor that costs a loving grip to rebuild. loving FAA can go spin its collective rear end in a top hat on a rusty spike. A turbocharged Subaru engine with conversion and a prop gear box does fine.

This is a huge can of worms in the kitplane community. Has been for decades. Subaru installations are less reliable than Lycoming. It's mostly to do with auxiliary systems, which is sad because when a fresh convert looks at the numbers, he only looks at the theoretical reliability/overhaul cost/fuel economy numbers from the original idea, not the accident rate of the ones that have tried before. Because those guys were all idiots right? He can just rub the magic nikasil coating and he will not make the same mistakes as all the "Fatal (1)"-people in NTSB reports.

Safety Dance posted:

If my 24 Hours of Lemons experience is any indication, maybe two hours at at time.

:D

PT6A posted:

Speaking of differences between aviation engines and car engines, does anyone know why maintenance intervals and break-in periods for automotive engines are given in distances instead of hours? Presumably highway miles are way easier on all a car's systems than the equivalent distance driven in the city. Is it just because cars don't have the equivalent of a Hobbs meter?

Because there's a distance meter on the dashboard. Appeasing consumers that hate car maintenance is a much higher priority for car makers than optimizing car maintenance. Offroad motorcyles and tractors have hour counters and hour based intervals, it would work just fine but it's a habit thing.

wolrah
May 8, 2006
what?

PT6A posted:

Speaking of differences between aviation engines and car engines, does anyone know why maintenance intervals and break-in periods for automotive engines are given in distances instead of hours? Presumably highway miles are way easier on all a car's systems than the equivalent distance driven in the city. Is it just because cars don't have the equivalent of a Hobbs meter?
Ford put an hour meter on the Super Duty trucks in 2005 and the police package Crown Vic in 2006. I think the trucks measure total hours, the Crown Vics only measure time spent idling in park. I assume the new Taurus/Explorer police packages maintained this feature.


Nerobro posted:

That cuts both ways. That limitation is part the generator, and part the motor. 1800rpm is very low, even for an american v8. But 1800rpm is a really good number for a generator.

A better comparison, with better duty cycle comparison is marine application. If you want to know what a chevy v8 can do continuously, look at what mercuriser sells.
A fair point, the modular motors do really like to rev. Looks like a Cummins 6BT, the same motor you'd find in a Dodge Ram up to 1998, is rated for 215 HP @ 2500 RPM in a truck, 180 HP @ 2600 RPM "medium continuous" duty in a marine application, or 154 HP @ 1800 RPM in a 100kW generator.

hobbesmaster
Jan 28, 2008

Nerobro posted:

That cuts both ways. That limitation is part the generator, and part the motor. 1800rpm is very low, even for an american v8. But 1800rpm is a really good number for a generator.

3600 is also a good number.

edit: for a synchronous motor electric frequency = rotational speed (rpm)* poles/120. 1800 * 4/120 = 60

hobbesmaster fucked around with this message at 18:04 on Mar 21, 2018

MrYenko
Jun 18, 2012

#2 isn't ALWAYS bad...

Nerobro posted:

The "real issue" is the plane was certified on 100ll. And if you run it on ANYTHING ELSE the data for running the engine is now bunk. Cheap fuel these days is auto gas, and that has at least some detergent and alcahol in it. That leads to some other issues with rubbers, fiberglass and fuel vaproization pressures.

Avgas is special not because of it’s octane content, but because of its predictable vapor pressure. Autogas of equivalent octane simply isn’t as precisely refined, and can result in unpredictable vaporization at altitude. This is obviously an issue.

However: These older regulations were largely written when even the largest commercial aircraft were still burning avgas, and burning it in extremely high performance turbosupercharged and turbocompound radials, cruising in the flight levels. An O-360 in a C-172 or an IO-550 in a Bonanza is never in a million years going to encounter an issue with ALCOHOL FREE mogas.

And thus we talk about corngas. Not a single part of aviation is compatible with ethanol. Every single seal, gasket, o-ring, phenolic spacer, rubber fuel bladder, and drop of fuel tank sealant would need to be replaced with a certified substitute, requiring probably about three dozen STCs per aircraft type. It’s never going to happen. Not ever.

gently caress ethanol-blended Mogas forever and ever. If I wanted to subsidize corn farmers, I’d drink more CocaCola.

The final destination is some form of 100 octane unleaded, but that’s a tough target for an aviation fuel, and there is very little (almost no) market pressure to introduce it.

Nerobro
Nov 4, 2005

Rider now with 100% more titanium!

wolrah posted:

Ford put an hour meter on the Super Duty trucks in 2005 and the police package Crown Vic in 2006. I think the trucks measure total hours, the Crown Vics only measure time spent idling in park. I assume the new Taurus/Explorer police packages maintained this feature.
for Diesels, I remember hearing an interview that the "real measure" is how much fuel the engine processed. Hours are better than miles, and fuel is better than hours.

quote:

A fair point, the modular motors do really like to rev. Looks like a Cummins 6BT, the same motor you'd find in a Dodge Ram up to 1998, is rated for 215 HP @ 2500 RPM in a truck, 180 HP @ 2600 RPM "medium continuous" duty in a marine application, or 154 HP @ 1800 RPM in a 100kW generator.
That all sounds about right. A really good way to determine how "good" an engine is, is to check out the amount of torque it makes per cubic inch of displacement.

hobbesmaster posted:

3600 is also a good number.
Sure is! 2400 can be too. There are some "less fun repercussions" from spinning generators faster. Mostly in things like brushes or slip rings. Those can't easily be directly cooled, or lubricated so those get real cranky, much faster, as speed goes up. The compromises made for generators are almost always on the "can we make it more reliable" side of things.

MrYenko posted:

All 100% correct

Yup.

Finger Prince
Jan 5, 2007


MrYenko posted:

Not a single part of aviation is compatible with ethanol.

Russian flight crews say otherwise.

Ola
Jul 19, 2004

MrYenko posted:

Not a single part of aviation is compatible with ethanol.

"Higher end" airline travel say otherwise.

mekilljoydammit
Jan 28, 2016

Me have motors that scream to 10,000rpm. Me have more cars than Pick and Pull
Just mix colored water in with the E10, let it settle then drain out hte colored bits! No problem, ethanol-free gasoline!

(don't do this for an airplane)

e.pilot
Nov 20, 2011

sometimes maybe good
sometimes maybe shit

mekilljoydammit posted:

Just mix colored water in with the E10, let it settle then drain out hte colored bits! No problem, ethanol-free gasoline!

(don't do this for an airplane)

Just use blue if it’s an airplane

Godholio
Aug 28, 2002

Does a bear split in the woods near Zheleznogorsk?

PT6A posted:

Speaking of differences between aviation engines and car engines, does anyone know why maintenance intervals and break-in periods for automotive engines are given in distances instead of hours? Presumably highway miles are way easier on all a car's systems than the equivalent distance driven in the city. Is it just because cars don't have the equivalent of a Hobbs meter?

There's a handy display for looking at mileage...usually not for hours. You're also supposed to vary the type of driving according to every car I've ever bought.

Edit: Oh hey there's another page. :downs:

Godholio fucked around with this message at 20:42 on Mar 21, 2018

StandardVC10
Feb 6, 2007

This avatar now 50% more dark mode compliant
Now I want to put a Hobbs meter in my car. And maybe a directional gyro.

Finger Prince
Jan 5, 2007


StandardVC10 posted:

Now I want to put a Hobbs meter in my car. And maybe a directional gyro.

Yeah but where you gonna put the flux valves?

MrChips
Jun 10, 2005

FLIGHT SAFETY TIP: Fatties out first

e.pilot posted:

the complete lack of technical advancement in aviation piston engines in the last 50+ years is beyond frustrating

Umm, there has been quite a bit of advancement in the last few years. Lycoming makes a fully electronically-controlled O-540 variant (with FADECs and automotive-style port fuel injection) that is no more difficult to operate than the engine in your car.

Sagebrush
Feb 26, 2012

ERM... Actually I have stellar scores on the surveys, and every year students tell me that my classes are the best ones they’ve ever taken.
It probably shouldn't cost as much as a Toyota Corolla to overhaul the engine in what is supposed to be a flying Toyota Corolla

Nebakenezzer
Sep 13, 2005

The Mote in God's Eye

Phanatic posted:

Chevy’s 307 smallblock put out as little as 115.

Nerobro posted:

And not the 150hp v8 out of the grand marquis? *shivers*

:corsair:

Also high five

So a little while ago I started building a model of a Dodge Ramcharger. The Ramcharger for those of you who use :corsair: to mock us olds, was a 2-box SUV made from Dodge's D100 pickup. It's standard engine was a 5.2L V8 that in the early 1980s made around 110-120 hp. So the power output of a base civic, with the aerodynamics of - a 1970s SUV, and a curb weight 1853 kg. Depending on who you asked, it got 9-12 MPG. It was SLOW.

Oh, and if the V8 was still too much, you could get Dodge's indestructible slant six that made - 90? 100 HP?

KYOON GRIFFEY JR
Apr 12, 2010



Runner-up, TRP Sack Race 2021/22

Sagebrush posted:

It probably shouldn't cost as much as a Toyota Corolla to overhaul the engine in what is supposed to be a flying Toyota Corolla

the key difference is the inclusion of the adjectival "flying"

blugu64
Jul 17, 2006

Do you realize that fluoridation is the most monstrously conceived and dangerous communist plot we have ever had to face?
Something something flying Pinto

vessbot
Jun 17, 2005
I don't like you because you're dangerous

ehnus
Apr 16, 2003

Now you're thinking with portals!

Nerobro posted:

The rotax motors are water cooled for good reason.

The 4-cylinder Rotaxes (912/914/915) only have water cooled heads, the cylinders are still air-cooled.

R-Type
Oct 10, 2005

by FactsAreUseless

Ola posted:

There's quite a few interesting alternative engine reports made by accident investigation authorities, but none are really conclusive as to which system is better than the other, because not enough people have killed themselves to give us a statistically significant body of data. But here's an interesting Australian one, in which the Australian engine maker Jabiru gets torn a couple new exhaust holes. https://www.atsb.gov.au/media/5769864/ar-2013-107-final-report.pdf


This is a huge can of worms in the kitplane community. Has been for decades. Subaru installations are less reliable than Lycoming. It's mostly to do with auxiliary systems, which is sad because when a fresh convert looks at the numbers, he only looks at the theoretical reliability/overhaul cost/fuel economy numbers from the original idea, not the accident rate of the ones that have tried before. Because those guys were all idiots right? He can just rub the magic nikasil coating and he will not make the same mistakes as all the "Fatal (1)"-people in NTSB reports.


:D


Because there's a distance meter on the dashboard. Appeasing consumers that hate car maintenance is a much higher priority for car makers than optimizing car maintenance. Offroad motorcyles and tractors have hour counters and hour based intervals, it would work just fine but it's a habit thing.


Angry rant aside, I get it. You can't pull over the the closest cumulus cloud and get out and pop the hood when a hose busts. The Lycoming air cooling eliminates an entire cooling system to gently caress with. It also has dual-path spark and usually survive a cylinder eating itself long enough for you to pitch it in Farmer Bob's corn field. Do I think its worth 24K for a rebuild... nope. My uncle runs a hotshot service between Albuquerque - El Paso and Austin/San Antonio and all points in between for practically any kind of freight that is legal to carry. The rebuild cost is pretty drat steep, for that matter all the parts are ridiculous for what they are. On one hand, prohibitive costs help keep a lot of retarded shitheads from owning and flying planes that have no chops to ride a bicycle. But at the same time it really keeps private aviation out of a lot of people's reach, and makes operating costs a pain for small time operators. I like options and I think there can be some middle ground within reason that can be safe and cost effective.

Nerobro
Nov 4, 2005

Rider now with 100% more titanium!

ehnus posted:

The 4-cylinder Rotaxes (912/914/915) only have water cooled heads, the cylinders are still air-cooled.

That's the part that really matters. :-)

wolrah
May 8, 2006
what?

MrYenko posted:

And thus we talk about corngas. Not a single part of aviation is compatible with ethanol. Every single seal, gasket, o-ring, phenolic spacer, rubber fuel bladder, and drop of fuel tank sealant would need to be replaced with a certified substitute, requiring probably about three dozen STCs per aircraft type. It’s never going to happen. Not ever.
So this is something that bugs me about a lot of older engine designs still in production, not just in aviation I see it in power yard tools and other similar applications as well that alcohol blend fuels are not recommended. Is it really that much harder or more expensive to use alcohol-compatible seals? Are there not direct "drop-in" replacement materials available, like do they actually perform differently where there's a functional advantage to using incompatible ones, or is it just a cost thing?

Obviously ignoring the certification aspect for that specifically in the case of aviation models, I 100% understand why the various companies involved wouldn't want to bother with that if they didn't have to. Also ignoring any opinions about alcohol-blend fuels on their own, that's an entirely different matter where I think we'd generally agree.

Nerobro posted:

for Diesels, I remember hearing an interview that the "real measure" is how much fuel the engine processed. Hours are better than miles, and fuel is better than hours.
Makes sense, especially for diesels. Hell even in my gasoline-powered BMW the oil change display has a readout in miles which is actually calculated based on the amount of fuel injected. Drive the car harder and it counts off at more than one mile per mile.

quote:

That all sounds about right. A really good way to determine how "good" an engine is, is to check out the amount of torque it makes per cubic inch of displacement.
I don't really like any "per displacement" metrics because displacement itself is rarely directly relevant outside of countries where displacement affects taxation. That said, torque per displacement is probably at least a better comparison point than horsepower per displacement just because of the 5250 RPM thing.

e.pilot
Nov 20, 2011

sometimes maybe good
sometimes maybe shit

wolrah posted:

Makes sense, especially for diesels. Hell even in my gasoline-powered BMW the oil change display has a readout in miles which is actually calculated based on the amount of fuel injected. Drive the car harder and it counts off at more than one mile per mile.

I always wondered how cars did that.

Godholio
Aug 28, 2002

Does a bear split in the woods near Zheleznogorsk?

wolrah posted:

So this is something that bugs me about a lot of older engine designs still in production, not just in aviation I see it in power yard tools and other similar applications as well that alcohol blend fuels are not recommended. Is it really that much harder or more expensive to use alcohol-compatible seals? Are there not direct "drop-in" replacement materials available, like do they actually perform differently where there's a functional advantage to using incompatible ones, or is it just a cost thing?

Certifying aircraft engine components is slightly different (and much more expensive) than Holley redesigning bowl gaskets and o-rings.

Phanatic
Mar 13, 2007

Please don't forget that I am an extremely racist idiot who also has terrible opinions about the Culture series.

e.pilot posted:

I always wondered how cars did that.

It’s just not just fuel used, it’s a bunch of drivetrain-related sensors picking up rpm, temperature, ambient temp, number of starts, engine load, etc., coupled with a predictive model for oil breakdown.

mekilljoydammit
Jan 28, 2016

Me have motors that scream to 10,000rpm. Me have more cars than Pick and Pull

wolrah posted:

So this is something that bugs me about a lot of older engine designs still in production, not just in aviation I see it in power yard tools and other similar applications as well that alcohol blend fuels are not recommended. Is it really that much harder or more expensive to use alcohol-compatible seals? Are there not direct "drop-in" replacement materials available, like do they actually perform differently where there's a functional advantage to using incompatible ones, or is it just a cost thing?

It's not just the seals, though that's an issue... a lot of seals were designed when MTBE was the oxygenating compound. There's seal materials that are happy with gasoline, ethanol, and MTBE, but getting one that's happy with 2 out of 3 is bad enough, 3 out of 3 is almost impossible. But it's also just straight corrosion and oxidation reactions that gunk things up.

I mean yeah, it's a cost thing, but almost all carburetors on small stuff are made out of zinc alloys because it's cheap. Well, zinc alloys are corroded by E10 one way or another... but between "well, it'll just die eventually, that's the consumer's problem" or "let's retool the production line that's been running for decades for a new alloy" guess which wins.

hobbesmaster
Jan 28, 2008

https://twitter.com/rebeccaballhaus/status/976866444532207616

Midjack
Dec 24, 2007




Max Barry was tragically prescient again.

mekilljoydammit
Jan 28, 2016

Me have motors that scream to 10,000rpm. Me have more cars than Pick and Pull
Some part of me wants to imagine Lockheed's stock price tanking after that.

slidebite
Nov 6, 2005

Good egg
:colbert:

haha holy poo poo

Finger Prince
Jan 5, 2007


"yes mister president, that is correct. In fact there is one parked right behind you at this very moment!"

sandoz
Jan 29, 2009



marilyn lockHEED

BIG HEADLINE
Jun 13, 2006

"Stand back, Ottawan ruffian, or face my lumens!"

Finger Prince posted:

"yes mister president, that is correct. In fact there is one parked right behind you at this very moment!"

"I get a free one, right? Boeing gave me a free Super Horny. Put my name onnit and *everything*."

FuturePastNow
May 19, 2014


e.pilot posted:

the complete lack of technical advancement in aviation piston engines in the last 50+ years is beyond frustrating

To be fair, WWII probably advanced aviation piston engine technology by about 100 years

Nerobro
Nov 4, 2005

Rider now with 100% more titanium!

FuturePastNow posted:

To be fair, WWII probably advanced aviation piston engine technology by about 100 years

It advanced engineering that much. Not engines directly. Metalurgy, and testing methods were the biggest things. High speed photography, sensor suites, and materials testing. It was important that any two things made actually had similar performance, not "more" performance. It wasn't till late in the war that they really started pushing the edges of technology. Even then, real development didn't finish until the 50's.

Platystemon
Feb 13, 2012

BREADS



It’s really just a transponder glitch. Should be A2DCEE, an A330.

drunkill
Sep 25, 2007

me @ ur posting
Fallen Rib
Good news for when we're all rich: http://www.abc.net.au/news/2018-03-21/replica-spitfire-pilot-soars-with-success-after-given-ok-to-fly/9571706


quote:

Replica Spitfire pilot soars with success after given okay to fly to work 365 days a year

A far north Queensland man has won his bid to fly his replica World War II-era Spitfire to work each day.

Tired of traffic snarls and road closures, Patrick English put in an application to the local council late last year to fly the plane from his private airstrip in the rural township of Koah to Cairns.

On Wednesday, Mareeba Shire Council approved his request to be allowed to use his airstrip all 365 days of the year, up from 52 days a year.

However, the result is not exactly what Mr English had been hoping for.

"I had applied to be able to fly six times a day and they've approved me essentially for one return trip per day," Mr English said.

"We will see where it goes from here."

Mr English, an engineer who runs a firm in Cairns, said it took him about 45 minutes to drive from his rural property to the city on a good day.

In his Spitfire — which took him six years to build — it is a five-minute trip.

...

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Carth Dookie
Jan 28, 2013


loving nimbys.

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