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Jaded Burnout
Jul 10, 2004


Another theory day.

Recalculating the layout based on the offset version (which is a bit tricky because the top isn't bound anywhere). These numbers are more precise than I'm going to be able (or have need to) replicate, but may as well maintain precision while it's easy to do so.



A selection of arbitrary perpendiculars gives us the position of the top of the board.




Intersection gives us our first step.



Marked and drawn.



New layout should fit OK. Again numbered the same as the actual board so I can refer to it easily.



A bit more geometry gives me an actual offset number.



We're getting real close to that nib wall, but it should be OK.



I'd like to put in the other stringer tomorrow and if all's well I can remark the boards and do the final cuts.

Jaded Burnout fucked around with this message at 20:52 on Jun 5, 2021

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brugroffil
Nov 30, 2015


Any reason you don't use some sort of CAD?

Jaded Burnout
Jul 10, 2004


brugroffil posted:

Any reason you don't use some sort of CAD?

I've still not found one I like that isn't either very expensive or shittily licenced.

Jaded Burnout
Jul 10, 2004


Final addition to the drawing done.





I'm happy enough with the result. It's a bit of a compromise all round but a good one I think.

I will need to cut/route two new steps into the stringers, though, since we have half a step depth to account for at the top.



That should be fine, I still have the template and I haven't actually adjusted the router at all since I did these. Still has the bit in it. Might even be at the right cut depth.

Jaded Burnout
Jul 10, 2004


Slow progress is still progress!

Jaded Burnout
Jul 10, 2004


Dug out the routing template.



Clamped in place.



Router was indeed still set up from when I did the last ones, depth stop & all.



You've seen me do a dozen of these so I'll skip to the end.



Lop off the extra.



And on the other end of both boards.



They happily line up. I wasn't expecting them not to, but it's always good when it does.






Still a bit more to do – some rebates and slots to route in, a carriage to add to the cut stringer – before I can move on to cutting the risers to size. I've got some tools to make at some point (new cross-cut sled, router table insert), and will need to figure out the easiest way to cut wedges. Open to suggestion on any or all of those since there's lots of approaches for each.

Jaded Burnout fucked around with this message at 12:16 on Jun 9, 2021

Jaded Burnout
Jul 10, 2004


I've also politely hassled the gently caress out of the landscapers and talked to them today, all being well the clearance and new fencing will happen some time next week.

I'll believe it when I see it, but that's the current plan.

Jaded Burnout
Jul 10, 2004


Did a measure on the skirting and architrave. Architrave I think will wind up narrower than that, I think maybe 67mm is what they have in stock, or something.

Might not be final price, I've asked them what bulk discounts they can offer at this volume.



Also gathered together some of the old floorboards and de-nailed some. Plenty more still to go.

CancerCakes
Jan 10, 2006

If you are thinking of using those old floor boards as flooring don't bother just get t and g chipboard.

How do you not already have a trade account with all the merchants?

Jaded Burnout
Jul 10, 2004


CancerCakes posted:

How do you not already have a trade account with all the merchants?

Because I'm not trade. I'm not going to legally bind my non-construction company to material purchasing, and they in any case want evidence of materials purchased by the company for company use, so they do care, and while I could walk the line it's basically fraud and not worth risking my business over.

Jaded Burnout
Jul 10, 2004


Timber merchant came back with a good discount on the MDF mouldings, unfortunately that discount was entirely wiped out by the 30% price increase that happened some time between me sending the email yesterday and the quote being written this morning. It looks like they're not going to honour the previous prices.

I've put out a request for quotes from other merchants in the area and I'll probably go with the cheapest. Is there actually such a thing as "good" and "bad" quality MDF anyway?

Kaiser Schnitzel
Mar 29, 2006

Schnitzel mit uns


There are different grades and qualities of MDF but I have no idea how they differ in detail or in practice. If I’m remembering right, I think the better stuff is more consistent all the way through, whereas cheaper stuff is very compressed and dense on the surface but less so in the middle? Probably also better glues, more consistent particle size? Your friendly, hopefully educated sales rep might know if you ask?

Jaded Burnout
Jul 10, 2004


Kaiser Schnitzel posted:

There are different grades and qualities of MDF but I have no idea how they differ in detail or in practice. If I’m remembering right, I think the better stuff is more consistent all the way through, whereas cheaper stuff is very compressed and dense on the surface but less so in the middle? Probably also better glues, more consistent particle size? Your friendly, hopefully educated sales rep might know if you ask?

Thing is I’m not sure a sales rep will cop to selling low quality products when they only have one type.

brugroffil
Nov 30, 2015


could always wait just a bit for lumber's big price fall to work its way down the supply chain again

https://twitter.com/TheStalwart/status/1404440155541417986

CancerCakes
Jan 10, 2006

Yeah unless you desperately need stuff immediately I would wait a month. I bought some boards to finish the play house that I'm building because it is a birthday present, but they were not cheap.

I haven't had any issues with mdf mouldings, just get the pre primed because it saves you time and means they are less likely to swell. Store fully supported and flat or you end up with banana architraves...

Jaded Burnout
Jul 10, 2004


brugroffil posted:

could always wait just a bit for lumber's big price fall to work its way down the supply chain again

https://twitter.com/TheStalwart/status/1404440155541417986

That's useful information, thanks! I'm not in a rush to get the mouldings, I just wanted to push on the interior a little as they're a major blocker, but they can wait a bit.

Kaiser Schnitzel
Mar 29, 2006

Schnitzel mit uns


Jaded Burnout posted:

Thing is I’m not sure a sales rep will cop to selling low quality products when they only have one type.
I found this-obviously they sell MDF stuff so they are gonna say theirs is better and worth the extra money.
https://mdfskirtingworld.co.uk/blog/the-difference-between-mdf/?
If possible, I personally would use solid wood for baseboard/skirting and door trim. MDF is great for crown etc. but door casings and baseboard take a decent bit of abuse and solid lumber will definitely wear better over time.


Jaded Burnout posted:

That's useful information, thanks! I'm not in a rush to get the mouldings, I just wanted to push on the interior a little as they're a major blocker, but they can wait a bit.
Obviously the whole world is crazy rn, but the lumber price in that graph is very specifically dimension framing lumber and has very little relationship to the price of MDF or tulip or whatever else your mouldings might be made of. The framing lumber price is like 3x what it was 18 months ago-the price of tulip poplar (what most interior mouldings in the US are made of) is up like, 15-20%. The price of OSB sheathing is 4x what it was 18 months ago, but as far as I can tell, the price of MDF to build cabinets with is only up 10-15%. Things may be very different in the UK, but in my world of interior woodwork, availability is really more the issue than price atm.

E: With the current mess in international shipping (how much MDF does the UK produce domestically? lol) my suppliers in the interior wood world seem to think things are probably going to get worse before they better-the 30% price hike you just saw may be part of that. All that to say, if I could predict the price of XYZ in 6 months I wouldn't be making cabinets for a living, lol.

Kaiser Schnitzel fucked around with this message at 17:53 on Jun 14, 2021

Jaded Burnout
Jul 10, 2004


Kaiser Schnitzel posted:

I found this-obviously they sell MDF stuff so they are gonna say theirs is better and worth the extra money.
https://mdfskirtingworld.co.uk/blog/the-difference-between-mdf/?
If possible, I personally would use solid wood for baseboard/skirting and door trim. MDF is great for crown etc. but door casings and baseboard take a decent bit of abuse and solid lumber will definitely wear better over time.

That was my original plan, but for some issues:
1. I was concerned that I'd not be able to route channels in the back since they only sell doubled-up patterns, but perhaps that's mistaken thinking as I could presumably route out some of the second pattern
2. I'm now concerned that, since the bottom is most likely to take a kick, that the second pattern will represent a weak spot for the board to break.
3. It was considerably more expensive. I say was because as of today's price hike, they're comparable in price.
4. Will have to paint and prime it all which is cost and time.

Whatchoo think?
https://www.alsfordtimber.com/timbe...5mm-pr25125mtos

Kaiser Schnitzel posted:

Obviously the whole world is crazy rn, but the lumber price in that graph is very specifically dimension framing lumber and has very little relationship to the price of MDF or tulip or whatever else your mouldings might be made of. The framing lumber price is like 3x what it was 18 months ago-the price of tulip poplar (what most interior mouldings in the US are made of) is up like, 15-20%. The price of OSB sheathing is 4x what it was 18 months ago, but as far as I can tell, the price of MDF to build cabinets with is only up 10-15%. Things may be very different in the UK, but in my world of interior woodwork, availability is really more the issue than price atm.

Piss

Kaiser Schnitzel posted:

E: With the current mess in international shipping (how much MDF does the UK produce domestically? lol) my suppliers in the interior wood world seem to think things are probably going to get worse before they better-the 30% price hike you just saw may be part of that. All that to say, if I could predict the price of XYZ in 6 months I wouldn't be making cabinets for a living, lol.

Heck if I know.

Kaiser Schnitzel
Mar 29, 2006

Schnitzel mit uns


Jaded Burnout posted:

That was my original plan, but for some issues:
1. I was concerned that I'd not be able to route channels in the back since they only sell doubled-up patterns, but perhaps that's mistaken thinking as I could presumably route out some of the second pattern
2. I'm now concerned that, since the bottom is most likely to take a kick, that the second pattern will represent a weak spot for the board to break.
3. It was considerably more expensive. I say was because as of today's price hike, they're comparable in price.
4. Will have to paint and prime it all which is cost and time.

Whatchoo think?
https://www.alsfordtimber.com/timbe...5mm-pr25125mtos
I have never seen reversible molding like that, wtf. I guess it means they can keep twice as many profiles in stock in half the space? Are you routing channels for wiring, or for a relief cut to help the moulding lie flat? Either way, I can't see why you couldn't route out some of the pattern like you say. You could put a shim up to fill the gap in the profile against the wall for added strength. Presumably if they were snapping in half every time someone kicked them they wouldn't sell many of them. At least here, you can get wood mouldings that are pre-primed but maybe that's not a thing over there.

tangy yet delightful
Sep 13, 2005



Kaiser Schnitzel posted:

E: With the current mess in international shipping (how much MDF does the UK produce domestically? lol) my suppliers in the interior wood world seem to think things are probably going to get worse before they better-the 30% price hike you just saw may be part of that. All that to say, if I could predict the price of XYZ in 6 months I wouldn't be making cabinets for a living, lol.
well there's at least one chipboard factory in Scotland because Geowizard went through one during his journey across Scotland in a straight line :v:

Tomarse
Mar 7, 2001

Grr



Jaded Burnout posted:

Heck if I know.

All the plywood i got through doing my van came from china. I suspect MDF is likely similar.

If the lack of the MDF moldings is holding up other works, you could just buy enough now to do 1 or 2 rooms such that you can then move them onto the next jobs and sort the rest later.
I know it makes it slightly more complicated and isn't as tidy sequentially, but if it means you're not totally stalled on everything it is well worth it.

Jaded Burnout
Jul 10, 2004


Tomarse posted:

All the plywood i got through doing my van came from china. I suspect MDF is likely similar.

If the lack of the MDF moldings is holding up other works, you could just buy enough now to do 1 or 2 rooms such that you can then move them onto the next jobs and sort the rest later.
I know it makes it slightly more complicated and isn't as tidy sequentially, but if it means you're not totally stalled on everything it is well worth it.

Nah it's not blocking literally everything, but the things it is blocking it's blocking across the board. Plus I don't get bulk discounts if I buy piecemeal.

Plenty to do in the meantime.

Jaded Burnout
Jul 10, 2004


Kaiser Schnitzel posted:

I found this-obviously they sell MDF stuff so they are gonna say theirs is better and worth the extra money.
https://mdfskirtingworld.co.uk/blog/the-difference-between-mdf/?
If possible, I personally would use solid wood for baseboard/skirting and door trim. MDF is great for crown etc. but door casings and baseboard take a decent bit of abuse and solid lumber will definitely wear better over time.

I've just gotten around to reading that. "High Density MDF"?? So, "High Density Medium Density Fibreboard"?

I've gotten a quote back from another supplier and it's £700 delivered for the whole house including a 10% discount, vs £1200 from the other folks (that includes a 30% discount). I've asked for samples.

Jaded Burnout
Jul 10, 2004


I've contacted half a dozen local-ish timber suppliers for quotes and found out from them the two-or-so suppliers that they use to get their pre-primed mouldings from. I've then spoken to *them* and a) asked for samples, b) found out who *their* suppliers of MDF are. Turns out we both manufacture and import it here depending on who you go with. Also turns out nobody up the chain really wants to make it easy to find out (or doesn't care enough to know) what the makeup of the wood in their boards is, so long as it's FSC certified.

I'll see how the samples hold up and then make a decision.

Gasmask
Apr 27, 2003

And if thou gaze long into an abyss, the abyss will also gaze into thee
No offence but this feels like an excess of due diligence

Jaded Burnout
Jul 10, 2004


A side effect of the retailer not wanting to cut up their precious boards as samples.

Tomarse
Mar 7, 2001

Grr



Jaded Burnout posted:

I've just gotten around to reading that. "High Density MDF"?? So, "High Density Medium Density Fibreboard"?

I've gotten a quote back from another supplier and it's £700 delivered for the whole house including a 10% discount, vs £1200 from the other folks (that includes a 30% discount). I've asked for samples.

I don't understand how someone wrote that article which includes an intro saying what "MDF" stands for and then continued to say "high density MDF" and "low density MDF" rather than calling it HDF or LDF

cakesmith handyman
Jul 22, 2007

Pip-Pip old chap! Last one in is a rotten egg what what.

They're called both, low density fibre board is referred to both as ldf and l-mdf, because nothing makes sense and words don't mean anything.

That said:
LDF - less than 650 kg / m3.
MDF - from 650 to 800 kg / m3.
HDF - over 750 kg / m3

Note the overlap between mdf and hdf.

It's all MDF, the numbers mean nothing, you need samples or just accept it's the wood equivalent of damp biscuits.

Jaded Burnout
Jul 10, 2004


Yeah I was annoyed by it but at the same time I've seen enough standards that having lovely confusing names is absolutely possible, especially when "MDF" becomes synonymous with "fibreboard".

I will say also that I'm not doing all this investigation for the fun of it, just that I need some way of gauging whether or not the product is rugged or not before buying, and due to the nature of supply chains keep getting referred upwards.

W Howard appears to be a major MDF supplier in the UK (i.e. they supply the pre-primed MDF mouldings to retailers, made from locally made MDF that they purchase), and they're sending me a sample, so that will do me for any retailer that buys from them (which is two of the quotes I have, so far). Since they're sending me samples I can stop looking at *their* suppliers.

Jaded Burnout fucked around with this message at 13:03 on Jun 16, 2021

cakesmith handyman
Jul 22, 2007

Pip-Pip old chap! Last one in is a rotten egg what what.

If you want "rugged" MDF will probably disappoint you regardless.

Comedy option get custom extruded uhmw profile.

brugroffil
Nov 30, 2015


Why don't you just get regular wood instead of mdf

Jaded Burnout
Jul 10, 2004


cakesmith handyman posted:

If you want "rugged" MDF will probably disappoint you regardless.

Comedy option get custom extruded uhmw profile.

More rugged than poo poo MDF is fine, I just need it to not crumble on light contact.

brugroffil posted:

Why don't you just get regular wood instead of mdf

Well, several reasons.
1. It's more stable
2. It's easier to machine precisely, which is not super important for installing it, but useful when combined with #3
3. It's easier to patch and match existing
4. It's less than a third of the cost
5. It comes pre-primed and can go straight on the wall without setting up a 5m long painting & drying area, or having to do 3 coats while it's on the wall
6. Did I mention it's under a third of the cost?

So while I know that MDF is never going to be as hardy as regular planks, as long as it's not cardboard dogshit then it wins out for me here.

cakesmith handyman
Jul 22, 2007

Pip-Pip old chap! Last one in is a rotten egg what what.

FWIW I've got contractor-grade MDF skirtings and architrave and 2 kids and a dog and most of it hasn't been repainted in the 6 years I've been here and it's still fine.

The dog definitely hasn't been repainted before you ask.

Arquinsiel
Jun 1, 2006

"There is no such thing as society. There are individual men and women, and there are families. And no government can do anything except through people, and people must look to themselves first."

God Bless Margaret Thatcher
God Bless England
RIP My Iron Lady
The first coat of paint holds up well?

cakesmith handyman
Jul 22, 2007

Pip-Pip old chap! Last one in is a rotten egg what what.

Adequate, considering the abuse it's had. Unless I wanted stained wood I'd recommend MDF mouldings any day.

Jaded Burnout posted:

6. Did I mention it's under a third of the cost?

Arquinsiel
Jun 1, 2006

"There is no such thing as society. There are individual men and women, and there are families. And no government can do anything except through people, and people must look to themselves first."

God Bless Margaret Thatcher
God Bless England
RIP My Iron Lady
Well obviously I wasn't clear enough asking about your implication that the dog had been painted once.

Jaded Burnout
Jul 10, 2004


satin paint with marrowbone jelly gives a wonderful silky coat

cakesmith handyman
Jul 22, 2007

Pip-Pip old chap! Last one in is a rotten egg what what.

Adequate considering the abuse it's had.

Jaded Burnout
Jul 10, 2004


Due to a Liquid Incident my laptop currently looks like it was disassembled by a curious alien. I'm waiting on some parts before I can put it back together so no posting about the skirting/architrave samples yet as there is useful picture evidence for that discussion. I can tell you that it has passed the test and I'm setting up an order with a supplier now.

I've also been keeping in touch with the landscapers, they *should* be starting the clearance this week and the fencing after that, they're finishing up another job today or tomorrow and I'm supposedly next on the list.

Jaded Burnout fucked around with this message at 10:13 on Jun 21, 2021

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Jaded Burnout
Jul 10, 2004


Alright, some catch up.

Received the MDF moulding samples. These are from the company that supplies the company I'm buying from.



The finish where it's been milled is.. not great. I contacted them about this and they pointed to their installation instructions which say "lightly sand before painting", so I guess that's that.




Time for some stress testing.



Deliberately marred both the MDF and my softwood workbench with the same force to compare damage. MDF took some damage but came out on top.




I then set one piece up against a wall and booted it as hard as I could with my steel toe cap workboots. Made a mark but not much of one, the brown swipes here are the mud transferred from my boot.




As another comparison I took an offcut from the stair stringers since they are "paint quality" softwood boards from the same timber yard that I was originally talking to, so they're probably a good representation of what their softwood (non-MDF) mouldings would be like. It fared even worse than the construction timber used in my workbench.



I've also been using one of the samples as a coaster for my condensation-heavy water bottle for the last couple of days, with pretty good results.

So, other than the (grim determination and) sanding that's going to be needed for the MDF, I'm happy with it. There's no evidence that buying the softwood mouldings would've got me a sturdier product. I also shopped around and placed the order today, the final cost is £570 delivered inc VAT for the whole house of skirting and architrave, which is a quarter to an eighth of the online (non-discount) price from the original yard.

Also, landscapers have finally confirmed they're showing up on Friday, Saturday, Monday, and, if needed, Wednesday.

Jaded Burnout fucked around with this message at 19:51 on Jun 23, 2021

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