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CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
So, weird AC issue I've been having.

On my 98 Jetta TDI, had the fill fittings replaced due to bad valves, and then had the system vacuumed and filled, but they said the high side wouldn't go very high, and sure enough ac only got mildly cold. Diagnosed as worn compressor.

A few days later, and after running the AC on and off out of curiosity, the AC suddenly goes ice cold....and holds. No replaced compressor, no more filled, nothing. It just went from tepid to frigid suddenly, and is now consistently cold.

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CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

mafoose posted:

Perhaps a blockage?

Anyone have any experience with custom made ac parts?
I need a few lines made, they're going to be in a hot place so I think solid would be best.

The rubber style hoses will be fine, and if you have a hose that has the ends you need, you can usually find a local hydraulic shop that will fit the ends and make you a AC rated hose for around $85 or so.

I had to have a custom hose made for my Jetta when I put the new motor in because it moved the AC compressor lower into the engine bay.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

West SAAB Story posted:

I've never seen these words together before.

Its a first (and probably the last)

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
Question: I've heard rumors about using Propane in place of R-12 in lieu of retrofitting to R134.

Yay or nay?

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

MRC48B posted:

It's not a rumour, R-290 (aka Propane) is used as a replacement for R-22 and R-502 in industrial cooling and Refrigeration systems.

It will technically "work" in your car, however the pressure/temp curve is completely different, so the system will short cycle.

In addition, just like how the O2 in welding cylinders isn't breathable, the stuff they sell in 20lb cylinders at the hardware store isn't the same thing they put in Refrigeration systems.

So yeah, if you DGAF about the technical and legal ramifications, it will work.

Are there risks associated with short cycling the system?

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
Gotta try getting my car charged this week, either 152A or something. Its getting bad out here.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
Bought a can tap so I can try my, frankly horrible, idea of using PC Duster to fill the R12 system on my Audi. Gonna go have it vacuumed down and leak tested beforehand by a shop.

CommieGIR fucked around with this message at 15:36 on Jul 30, 2015

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

EightBit posted:

Duster cans have R134a or R152, and sometimes an agent to keep people from huffing them.

Hoping its R152, since that is what I am going for, and most of them have switched to R152 due to the cost of R134 (and there is some new laws regulating the use/disposal of R134)

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

ShittyPostmakerPro posted:

I've just been through this for myself. R152 is difluoroethylene. R134 is tetrafluoroethylene. It always seems to be written on the label. Dust-Off is difluoroethylene, so just grab some Dust-Off form Walmart.

Both are available in air duster form, so you shouldn't have too much legal trouble if you buy it as duster.

Cool, I'll double check the label to be sure, I was a little worried about that.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
Reporting back on my quest to fill my AC system with PC Duster (R152)

It worked like a charm:




Its blowing nice and cold, at least 50, and then blew cold as I drove down for guard weekend (150+ miles)

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
I am happy to report my R152 expiriment held out all weekend during my Guard Weekend duty.

On the downside: I have a slow leak somewhere, and the car is having issues returning to idle, tries to stall all the time.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

Motronic posted:

ONE OF US! ONE OF US!

It made the 150 miles drive much more tolerable. So much more.

Question: I noticed the air was cycling from lukecold to cold and lukecold again and again. Is that a cycling issue? I'm tempted to do all the seals and replace the receiver drier.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

mafoose posted:

If the pressures are good, it could be a failing TXV. Is your condenser fan working?

Yup, all fans are working, as soon as the compressor kicks on the condenser fan goes full blast until I turn off the AC.

Where is the Thermal Expansion Valve normally found in a car AC system?

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

Enourmo posted:

If it's a Thermostatic Expansion Valve (what that acronym actually stands for), it has to read the evaporator temperature, so it pretty much has to be in the evaporator case.

If it's a fixed orifice tube, could be anywhere on the line connecting the condenser outlet to the evaporator, but it's usually accessible from the engine bay, and generally close to the firewall.

No idea which setup your car has.

Seems to be a fixed orifice tube, Rockauto carries it. Gotta figure out where it is in the system.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

mafoose posted:

Interesting.
Most "higher end" cars have TXV systems.

If it is indeed an orifice tube, see if you can get a variable one for it.

Asked around, people are telling me its in the engine by where the lines enter the firewall.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

Enourmo posted:

You could probably stick it in the oven, reflow the solder on the cooling vanes and be could to go.

(god drat son)

Makes me glad Audi went overboard on their condensor coils...

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

0toShifty posted:

I have several things here:

A 1984 VW Scirocco with partially charged freon sytem
A nice R-134a Manifold Gauge set
A Harbor Freight single stage vacuum pump
A R-134 can valve
An unopened (!!!) case of R-12 cans :unsmigghh: (I actually have the EPA cert)

So I need a can tap for the R-12 cans obviously.

Do I run R-134 adapters and use my current gauges, or should I go find an old guy who has old R12 gauges?

Just run the current gauges and add R-134 conversion adapters. Not a major issue.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
Just a follow up: AC is still ice cold in my Audi using R152 and Esther oil.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

ShittyPostmakerPro posted:

Any reason why you used esther oil and not PAG-46? I'm planning to regas my old R12 system after replacing every single freaking component, and was wondering which oil to use. There would still be some mineral oil residue in the replacement (junkyard) parts, but I don't think it matters?

Compatability and Availability. Esther oil is compatible with both R134 and R152 and will work with any remaining Mineral Oil, as well as it was easy to find.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

ShittyPostmakerPro posted:

I've just read up on it, apparently it's compatible with everything and you can also get it with some anti acid/corrosion additives, which considering my history with :kheldragar: BLACK DEATH :kheldragar: is probably not a bad thing to have.

My bottle of PAG oil has some milky white swirls in it and is of questionable age. I'm gonna go ahead and assume it's moisture contaminated and not use it.


That's the way I read it. I read a research paper on oil compatability, and the run down was Esther Oil is less system specific and is friendly to systems with questionable health or gas mixtures.

And considering its been 3+ weeks since I did the fill and still have cold AC, I'm gonna say its worth it if you don't know how clean the system is or are worried.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
New problem, different car. The Jetta TDI is having issues, no leaks but the low side is slightly high and the high side is low.

Research is showing the RCV or Compressor. But since the RCV is IN the compressor, it makes more sense to replace the entire compressor, right?

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

CommieGIR posted:

So, after some Google research, the concensus is the Compressor is either bad or the Compressor RCV is bad.

So, either way, the compressor has to come out. Seeing as rebuild parts are cheap, I'm gonna take a crack at rebuilding it.



Compressor.



High and Low lines sealed.



Compressor is out! Lets take it apart!



Valve Cap removed



Reed Valve Plate and Valve Stems removed and bagged



And there it is. The pistons and the Refrigerant Control Valve. My main concern is the scoring on the face of some of the pistons, but I see no damage elsewhere. Moisture issues maybe?

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
I am happy to report: the compressor rebuilt took! New Refrigerant Control Valve and new seals and the pressures are corrected and air is ice cold!

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

kastein posted:

e: I know I don't need 60oz for the car it's going in, but a 6pack of 10oz cans was the cheapest stuff on amazon that I could find an MSDS for, so I went for it. I guess I probably should have ordered some of the proper lubricant oil as well. Pretty sure it just needs a recharge, last time I checked it still had a bit of pressure left in the lines, and would sometimes fast cycle, just not enough to actually work.

Esther Oil seems to be the best lubricant for a mixed oil system like R12 might have. But I suspect you are going to vacuum down the system before you charge?

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

kastein posted:

Yeah, IIRC Ester oil is the right kind. I'm pretty sure Esther oil is some old testament poo poo :haw:

It's getting vacuumed down, yeah, and I may toss a drier at it too while I'm in there, if it passes leak check. If not, it gets fixed and then gets a drier thrown in as well.

Just wanted to chime in again that my R12 now R152 AC system still works great.

Also, I had to recharge my Jetta's R134 system after I rebuilt the compressor, didn't want to spend $40 for a can of R134, so I put R152 in it. Its running even colder than it did before.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
Old oil contamination possibly.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

PBCrunch posted:

If I proceed to vacuum down the system on the low side only, will this do any good? Alternately, what do I need to be able to connect my gauge set to the high side?

Knowing the high side would help a lot more in diagnosing if its not cooling properly once you do fill it again.

Go to Autozone/Orielly's/NAPA and see if they have a retrofit kit, it might have the adapter you are looking for.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

ShittyPostmakerPro posted:

I thought all R12 high side fittings were the same, especially on a 1993 vehicle (which was right near the end of the R12 era). Any set of conversion adapters should work.

Most adapters require you to remove the schrader valve from the low-side fitting - the supplied low-side adapter should have one fitted. At least, that's how it's been with every one I've ever purchased.

No, they do vary slightly from manufacturer to manufacturer. The kit I got came with 6-8 different adapters of varying size and pitch.

scuz posted:

If I'm replacing the entire A/C system because of a disintegrated compressor that flung a buncha poo poo throughout the A/C system, destroying everything, would I be able to re-use the hoses? I really don't want to use any of the individual components, but I'm confident that I can flush out the hoses well enough to get all those little metal bits out.

Yes. Just flush the gently caress out of them, and replace the drier.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

scuz posted:

Bitchin. Just so I can run this by someone else, this is my shopping list:
  • Compressor
  • Condenser
  • Drier
  • Expansion valve
  • Evaporator
  • O-ring/seal kit
I had the high and low pressure lines on there but I'll just flush em out.

Depending on the amount of materiel you can flush out, you may be able to re-use the condenser and evaporators. I mean, if you don't feel like risking it, that's just fine, and you'll be better off getting new ones, but you should be safe just flushing them both ways.

\/\/\/\/\/\/\/\/\/

What he says.

CommieGIR fucked around with this message at 23:33 on Sep 30, 2015

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

Motronic posted:

Basically if they are parallel flow you can't flush them properly. If not, go for it.

This is what he means, btw

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

Geirskogul posted:

Stupid question, but I'm pretty sure the schrader valves on my 1998 Explorer (4.0 SOHC) are leaking. I don't see how they come out. Are they replaceable themselves (with a standard dryer/vacuum/recharge/etc) or do I have to buy the whole fittings?

Comes out just like the schrader valve on a tire, some fill ports have a little rubber cover that goes over it, but you should be able to remove it or reach through it.

I suspect you are talking about the little black rubber check ball, you should be able to remove/get around it. Goto any local auto parts store and ask for a schrader valve tool and they should also have AC schrader valves available.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

ShittyPostmakerPro posted:

I think the general consensus is that ester oil is compatible with any remaining mineral oil and is compatible with all of the popular refrigerants. I would just pour out the old oil from the compressor, and replace with the same amount of ester oil, then replace the drier and add the required amount of ester oil for a drier replacement (on my toyota, it's 20ml, for example). Edit: It's not as sensitive to moisture as PAG oil is, either.

And then charge with R152, yes.

That and R152 is widely available in PC Duster cans with ease. Just make sure you vacuum down the system prior to charging, and get the Esther oil put in first.

I've had zero issues with my R152 in both my Jetta and my Audi, and its cold as hell in both.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
You can get R134 in PC Duster cans too.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

Motronic posted:

I haven't seen that for years (in the US).

I have seen it in freeze spray cans though (same thing but with an internal straw at and at a much higher price).

I've found both on my runs, its random which one is which, but I found both R152 and R134 at Walmart

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

IOwnCalculus posted:

Got the system vacuuming right now after a compressor replacement. The instructions with the new compressor said to dump the oil from the old compressor, measure it, dump the oil from the new compressor, and then put the amount taken from the old compressor back in. The only thing weirding me out is I only got maybe 1/8 of a cup out of the old compressor, and at least 2-3x that out of the new one (a Denso new-build compressor). The old compressor itself was fine, I'm just replacing it because the clutch alone costs nearly as much.

Do I need to dump some oil back into the system when I go to fill it, or is there really supposed to be that little oil in the compressor?

I'd look up manufacturer specs and go by theirs, or stick to what came in the compressor. Some of that will leak out into the system over time and then get caught by the dehydrator.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug
Another year, another A/C thread.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

ShittyPostmakerPro posted:

I was trying to work out how much driers cost for the RX8, as I am planning to remove the compressor on mine. It turns out the drier is part of the loving condenser, and is non-replaceable, meaning I have to scrap the whole condenser every time I open the system. What the gently caress, Mazda?!

.....if its new, just vacuum it down a couple times.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

ShittyPostmakerPro posted:

I'm gonna remove the compressor and leave it out for a few months. Suggestions? Bag the hoses with PVC tape and vac the poo poo out of it when I come to reinstall?

Bag and ziptie. Pick up some of those silicon absorbing packets and throw them in the bags before you zip tie them on.

CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

ShittyPostmakerPro posted:

Good call on the silica gel packs!

Can't I just use a camping stove under the drier to dry it out? :p

You could just get a giant vacuum seal bag and seal it in that ;)

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CommieGIR
Aug 22, 2006

The blue glow is a feature, not a bug


Pillbug

Elmnt80 posted:

The a/c in my 05 avalanche hasn't worked in 5-6 years, with a year and a half of this sitting immobile. When it went out, a fairly reputable shop diagnosed it as the compressor (which I refused to do because they wanted $100 to replace a $15 belt at the same time). What would I need to do after replacing the compressor and dryer? I'm assuming have it vacuumed out, add oil and 134. Is there a way I could check before replacing the compressor that its not riddled with leaks after not working properly for so long?

Kinda difficult to do because most of the leak detector stuff comes premixed in R134 or Oil. Best bet? Hit as many seals as you can reach, but chances are it shouldn't leak too bad, just make sure to do any O-rings when you do the drier and compressor lines.

Let's put it this way: I just serviced an R12 system on an Audi Coupe GT that sat for 10 years. Other than a busted hose, all the seals were still good despite the system basically having a hole in it for 10+ years.

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